From what I see in the wiring diagrams for your 2004 Horizon 40AD (
Table of Contents) I do not see a converter. I do see the 2000 watt Dimensions inverter/charger (Operators manual:
http://dimensions.sensata.com/Manuals/121986.pdf Technical support information:
Technical Support Documents - RV).
As stated in the Inverter/Charger documentation
Bulk Stage: Max current untill 14.6 VDC is reached
Acceptance stage: Hold at 14.6VDC ramping current down until either the time value or minimum current is achieved
Float stage: 13.2 VDC, minimum current.
Just wanted to list this as you said 14.6 was Bulk stage when that is Acceptance stage.
Because the Inverter/Charger is connected directly to the coach batteries (
http://www.winnebagoind.com/diagram/...ire_145020.pdf; pdf page 2) via a 300 amp fuse, the AUX Battery switch must be ON in order for the coach to see the Charger voltage.
If the Input breaker on the Inverter itself was the one that tripped, then you hit the 30 amp Automatic Power Sharing limit described on pdf page 2 of
http://dimensions.sensata.com/Applic...otes/AN208.pdf. Thats a bad design for your rig because with so much of your rig driven through the inverter that means your limited to 30 amp service for a lot of your coach. Please understand, because of the design of your electrical system, that as you increase the number of space heaters on your circuits (they are routed throough the inverter) you take away from the amount of DC charging power (amperage) available for battery charging (Automatic Power Sharing limit). With 65,000 btu of furnace capability I am suprised you need the space heaters.
Documentation indicates you have a front and a rear Furnace. If both furnaces are running thats around 15 amps of current (front 40,000btu @ 9 amps; rear 25,000btu @ 6 amps). Over 8 hours thats around 72 AH of usage (15 Amps x 8hrs x .6 [cycle time]). Cycle time varies with outside temp and coach insulation efficiency. If your furnaces are running longer then increase cycle time (% of time on during each hour) to 0.8 or so. Your Group 29 batteries have around 345 AH (3 x 115AH) with only 175AH max usage (50% level). You indicated your batteries are being drawn way down (11.8VDC) down overnnight when boondocking. Thats bad bad Juju. Thats the surest way to shorten battery life to less than a year. Given that even with both furnaces running they only pull about 72AH of the 345AH available either your batteries are not getting charged up completely or you have some very large additional draws on the system. Your coach is setup so that many of the circuits are routed via the inverter and inverter panel (
http://www.winnebagoind.com/diagram/...ire_145021.pdf). TV's, Sound systems, DVD players, microwaves, clocks, etc. all draw parasitic power when not in use. Turn the inverter off when boondocking overnight to reduce power consumption. Run fridge on LP when boondocking. Turn automatic steps OFF at breaker as they are a continious draw on the CHASSIS battery.
The inverter/charger supplies the 12VDC coach loads when on shore power IF the Aux battery switch is ON. Actually, the way yours is wired, the AUX battery switch has to be ON for both battery or Inverter/charger use. The Inverter/Charger does 2 things when on shore power. It supplies the coach loads and rechrges the coach battery bank. The battery bank is not supplying the load when connected to shore power. Drawings indicate you have a solar charger also. Do not get fooled into thinking the Inverter/Charger is working during dayligh hours when it is the solar providding the charge. You need to either turn off the solar or cover up the rooftop panel then read the voltage values to see if the Inverter/Charger is working. The volt meter just sees a voltage. Whether that comes from a battery, solar charger, or Inverter/charger it does not care.
Sorry for the long post but there are many possibilites and you have to know what you have and make sure your just looking at what you want to look in order to analize all this. Also, add your coach information to your signature. I had to dig up your data from your previous posts. Lots of coaches out there and the exact coach information is needed to answer many questions.
Dave