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10-02-2006, 04:18 PM
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#1
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Senior Member
Join Date: Sep 2004
Posts: 718
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Our hot water suddenly stopped flowing. Thanks to this forum I learned that many Winnie owners had the same problem with the hot water tank check valves. Once I located and removed the check valve I found it had plastic internal parts that had broken. See photo of plastic part with missing retainer.
My coach is an 2005 Itasca 40 AD manufactured in July of 2004. I understand that later models may have the better brass check valves. Earlier models have the plastic check valves.
If you have not replaced your check valves on your coach you may want to have the necessary tools on hand just in case. The check valve resquires a 1 inch wrench, preferably a ratchet wrench, see photo.
On my coach there was an access door under the motor home and towards the back side of the hot water heater. Once this door was removed I could remove the plastic water pipe nut with pliers. I then had to go to Sears and purchase a 1 inch ratchet wrench. This was the only tool with sufficient torque to loosen the defective check valve in the small space. Once removed, I gutted the valve of its defective parts and re-installed it. Its only purpose of the valve is to keep anti-freeze out of the hot water heater when winterizing. Since I blow out my lines, I did not need the check valve.
Now that the gutted valve is re-installed, I have hot water again.
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10-02-2006, 04:18 PM
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#2
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Senior Member
Join Date: Sep 2004
Posts: 718
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Our hot water suddenly stopped flowing. Thanks to this forum I learned that many Winnie owners had the same problem with the hot water tank check valves. Once I located and removed the check valve I found it had plastic internal parts that had broken. See photo of plastic part with missing retainer.
My coach is an 2005 Itasca 40 AD manufactured in July of 2004. I understand that later models may have the better brass check valves. Earlier models have the plastic check valves.
If you have not replaced your check valves on your coach you may want to have the necessary tools on hand just in case. The check valve resquires a 1 inch wrench, preferably a ratchet wrench, see photo.
On my coach there was an access door under the motor home and towards the back side of the hot water heater. Once this door was removed I could remove the plastic water pipe nut with pliers. I then had to go to Sears and purchase a 1 inch ratchet wrench. This was the only tool with sufficient torque to loosen the defective check valve in the small space. Once removed, I gutted the valve of its defective parts and re-installed it. Its only purpose of the valve is to keep anti-freeze out of the hot water heater when winterizing. Since I blow out my lines, I did not need the check valve.
Now that the gutted valve is re-installed, I have hot water again.
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10-03-2006, 02:38 AM
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#3
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Senior Member
Join Date: Aug 2003
Location: NE Ohio
Posts: 1,170
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Nice pics LK23! And good write-up.
You're fortunate to have an access panel to the back side of the water heater. I have to undo a lot of plumbing, water pump, and completely pull the water heater out of the compartment to get access to the back on mine. It's been two years and I'm still procrastinating that job! LOL! 
I too use air pressure to blow out the lines for winterizing.
Enjoy.
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Last Brave 2004 34D
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10-03-2006, 03:41 AM
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#4
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Moderator Emeritus
Pond Piggies Club Tiffin Owners Club
Join Date: Mar 2000
Location: Butler, PA
Posts: 1,828
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Great job with the write-up.
Knock on wood, our check valve hasn't acted up yet. It's waiting for a day when were parked on a muddy site in the middle of a rainstorm to break, but when it does, we'll know the fix now.
Thanks
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Joe & Shelly, Justin, Tyler, Alyssa | Butler PA 2008 Tiffin Allegro Bus 43QRP|Cummins 425|Honda CRV
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10-03-2006, 04:15 AM
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#5
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Senior Member
Join Date: Oct 2000
Location: North East Indiana
Posts: 1,729
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LK23: Thanks for the great post with pictures. This is useful information most of us can use or will use at some point. Well done.
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10-03-2006, 04:17 AM
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#6
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Senior Member
Join Date: Jan 2005
Location: Back at the ranch
Posts: 2,540
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Thanks for the documentation of the problem Rex! Now I wonder if I have the plastic or brass version
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--John
2005 Horizon 40AD, 2005 Jeep Liberty CRD
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10-03-2006, 04:31 AM
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#7
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Senior Member
Winnebago Owners Club
Join Date: Jun 2004
Location: Virginia Beach, VA
Posts: 387
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Thanks for the pictures and description of the repair. I'm a visual person and do much better when I can see  the problem and know what to look for. We have not had a problem...yet...but now I'll know how to fix it if we do.
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glenda1908 
2008 Vectra 40FD 
19?? Husband
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10-03-2006, 06:13 AM
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#8
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Administrator Emeritus
Join Date: Dec 2003
Location: Jupiter, FL
Posts: 9,933
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<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by glenda1908:
Thanks for the pictures and description of the repair. I'm a visual person and do much better when I can see  the problem and know what to look for. We have not had a problem...yet...but now I'll know how to fix it if we do.  </div></BLOCKQUOTE>
Glenda, you and I will call Lou....right?
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10-03-2006, 10:48 AM
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#9
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Senior Member
Winnebago Owners Club
Join Date: Jun 2004
Location: Virginia Beach, VA
Posts: 387
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<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Glenda, you and I will call Lou....right? </div></BLOCKQUOTE>
 You got it ! We have him on speed dial !
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glenda1908 
2008 Vectra 40FD 
19?? Husband
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10-03-2006, 11:27 AM
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#10
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Senior Member
Join Date: Sep 2006
Location: New Port Richey, FL
Posts: 121
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Thanks for the great post!
Now I have to wonder which valves we have in
our 04 40AD
What is "winterizing" ? I dont think we've
had a winter in Florida in centuries.
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Sam & Sandy
New Port Richey, FL
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10-03-2006, 11:44 AM
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#11
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Senior Member
Workhorse Chassis Owner
Join Date: Jul 2004
Posts: 1,543
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<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by NR4A:
What is "winterizing" ? I dont think we've
had a winter in Florida in centuries.  </div></BLOCKQUOTE>
NOT FUNNY Sam.
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10-03-2006, 12:01 PM
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#12
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Senior Member
Join Date: Sep 2006
Location: New Port Richey, FL
Posts: 121
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Sam & Sandy
New Port Richey, FL
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10-03-2006, 02:35 PM
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#13
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Senior Member
Winnebago Owners Club
Join Date: Jan 2005
Location: south NJ
Posts: 412
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<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by Homer:
LK23: Thanks for the great post with pictures. This is useful information most of us can use or will use at some point. Well done. </div></BLOCKQUOTE>
Hey homer, I don't think we have the check valve in our piping. Least I haven't found it yet.
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2001 32-V Suncrusier,Ford V-10, 310 HP, 4 Koni FSD's, KVH Tracvision,trickle charge, awning travel lock, 1 dinning room slide; no roof leaks, 03malibu toad sometimes, Blackhawk all terrain towbar, Roadmaster brake Pro,1 wife, life is good!
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10-03-2006, 02:49 PM
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#14
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Senior Member
Join Date: Jan 2005
Location: Back at the ranch
Posts: 2,540
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<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by NR4A:
--snip--What is "winterizing" ? I dont think we've
had a winter in Florida in centuries.  </div></BLOCKQUOTE>My idea of winterizing is to put on a sweater and avoid shorts
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--John
2005 Horizon 40AD, 2005 Jeep Liberty CRD
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