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I own a 2005 journey, and a glass shop that puts in 6-10 motorhome windshields a year. Yes we see some rust on the metal windshield frames of winnebago coaches. I wouldn't classify it as a crisis though, it happens on cars also.
Personally I think Winnebago does a better job in the windshield dept than about 95% of the other Brands. Of the last few Winnebago windshields I have put in, rust was the cause of one break. The coach was a 95 Vectra which uses the same type of setup as the journey.
Romad has it right,my suggestion is to run a small bead of silicone between the upper molding and the body and the same on the glass side just to keep as much water out of there as possible. Clear silicone in a caulking gun tube and practice first so you don't make it look ugly, try diff. tips or cut the tip diff sizes and practice before you lay that smallbead.
If your windshield is leaking, find a glass shopthat is comfortable with motorhomes and have them look it over closely. It maybe poss. to fix it without removing he windshield, I did on one of mine. Or you may need to pull the windshield, good chance it will break, and have the shop sand ,prime and recondition the rusty area. If it really rusty, have a good body shop fix it right.
Dave
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