Quote:
Originally Posted by Ron Dittmer
If you have a floor or bottle jack that can, lift the entire front or front corner one at a time and inspect the top of your shock mounts. If you see a shiny metal rod on the top, your upper shock bushings are severely shot, in need of replacement.
I recently replaced all my Koni-RV shocks with heavy duty Bilstein shocks and am happy with them, This was on a 2007 E350 chassis with standard 158 inch wheel base.
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Adding:
I had the same bouncing as you describe which caused me to do as I suggested to you. Our rig had 35,000 miles on the original Koni-RV shocks that were installed when the rig was new.
I lifted the front of our rig with my floor jack like this.
One test I did was quickly dropping the front end by quickly releasing the floor jack. With the old Koni-RV shocks, the front bounced up and down like it had no shocks at all. Doing the same with the new HD Bilstein shocks installed, the front dropped down smoothly, came up smoothly, and stopped just right!
Look closely at the bad front tire thread-wear in the picture of our front end lifted. You can see how badly damaged the tires got from the bouncing.
This is what I found with the front lifted. Both front shocks had the same problem.
See the shinny stem up top? They became exposed from top bushings being worn-away.
This is what happened to my front Koni-RV shocks from the play introduced from worn-away top bushings.
This is one of a few reasons why I switched to the heavy duty Bilstein shocks. Note the difference in size of bushings, washers, and shock stems.
They are the same physical size, but the Bilstein shocks are reverse-mounted, flipped-engineered. They clear the tight upper area of the E350 frame better. My original Koni-RV shocks had upper area abrasions from the tight fit.
My rear Koni-RV shocks were physically fine but thought it best to replace them too. After I was all done, I was glad I replaced the rears because one old rear shock was significantly weaker than the other when compressing and extending it by hand.
The Koni-RV shocks I had gotten installed back in the summer of 2007, had a short term warranty. The HD Bilsteins have a limited life-time warranty. If or when the bad wear happens again, I hope to exercise that warranty.