I replaced mine in the first 6 months on my 08 HR Endeavor. It was green and gluey inside. I have rebuilt it and actually placed it back in service after the new one acted bad just two years later. It too had gotten green inside. The last revision I drilled cooling holes and mounted it so any moisture cannot get trapped. I believe the heat and cool cycle due to my solar turning it on and off during the day allowed moist air to be drawn in and then the moisture is trapped.
When in doubt, change it out. It is a bit tricky to diagnose if one battery bank is not very low and drawing a lot of current through the contacts which will then show a voltage drop. It will let you down if you need it to work during an auxiallary start situation.
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Certified Senior Electronic Technician, Telecommunications Engineer, Telecommunications repair Service Center Owner, Original owner HR 2008
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