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10-13-2019, 01:59 PM
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#1
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Senior Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 2,508
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Sauer Danfoss Fan Controller FDC Repaired
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2014 Newell 2020P 45'8" ISX 600 HP
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10-13-2019, 04:05 PM
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#2
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Senior Member
Join Date: Jan 2013
Location: Delaware
Posts: 314
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hypoxia,,
I recently had the issue of the fan running on high speed intermittently. I replaced with a new Sauer Danfoss Fan Controller and have not experienced anymore issues.
Is this your first repair of the Sauer Danfoss wherein you performed the soldering? I probably could have saved the money expense if I knew about this.
What did you use to reseal the top of the circuit board?
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10-13-2019, 04:38 PM
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#3
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Senior Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 2,508
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Quote:
Originally Posted by ZackMan
hypoxia,Is this your first repair of the Sauer Danfoss wherein you performed the soldering? I probably could have saved the money expense if I knew about this.
What did you use to reseal the top of the circuit board?
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I stole the idea from Bill G on the Yahoo Monacoers forum. He repaired one in a similar fashion so I thought it would be worth spending some time on. I have not re-potted it and plan to leave the new one unplugged but attached to the hydraulic valve and zip tie this one by the tag axle air pressure gauge for testing.
I used an X-Acto knife with a chisel blade to remove the potting. If I end up using it full time I may tie it up as high as possible to keep it out of the moisture as much as possible. There's no reason to keep one mounted on the hydraulic valve.
I thought it was worth posting about now before a thorough test in case someone was about to purchase a new controller.
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2014 Newell 2020P 45'8" ISX 600 HP
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10-13-2019, 06:48 PM
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#4
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Senior Member
Monaco Owners Club
Join Date: Oct 2009
Location: Tucson, AZ
Posts: 6,579
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Wow, great job! I'll send you my controller.
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97 Monaco Windsor- Sold
07 Monaco Executive McKinley- Sold
04 Monaco Signature Chateau IV
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10-18-2019, 09:22 AM
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#5
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Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 51
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Fan Controller
I read an article on replacing the batteries for an in tire TPMS sender and they re-sealed it with hot glue.
Just a thought.
Tom
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06 Monaco Camelot 38 PDQ
16 Ford Edge
14 BMW R1200RT
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10-18-2019, 09:31 AM
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#6
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Senior Member
Monaco Owners Club
Join Date: May 2015
Location: Where I happen to land
Posts: 2,529
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Plastidip also makes a spray designed to coat electronics. Used it on an electric trolling motor and worked well .
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John and Debi
2008 Beaver Contessa, 2005 Jeep Grand Cherokee,
28 years retired Fire Captain Tales of the Muttley Crew
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10-19-2019, 06:57 PM
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#7
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Senior Member
Monaco Owners Club Fleetwood Owners Club
Join Date: Mar 2009
Posts: 446
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I recently replaced our controller for the same reason, but always felt it was an open condition resulting from a broken wire or junction. I could go out and wiggle the wires and it would cut the fan down to the correct speed and was usually good for anywhere from a day to a month. This went on for about 5 years. It just got less predictable so I replaced it, and it is my plan to do the same thing, rewire it and see if I can find a break or open or something, and save for a spare. Good job and will be lots of help. Thanks for sharing. Happy Trails Bert
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2006 Monaco Dynasty Diamond IV 42' Tag, ISL 400, Residential Refrig, 10KW Onan, Bosch Washer/220V Dryer (previously 2003 American Tradition 40W)
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01-11-2020, 10:08 AM
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#8
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Senior Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 2,508
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My repair ended up not working, the fan control is still intermittent. I decided to open it up so I put the end mill to work.
The red wire had an intermittent solder connection but that didn't cure it. I took the plug to the solenoid apart, it had lots of corrosion. I don't think it is the problem though as it ohms checks good. It controls a 12 VDC solenoid so I'll try to see if any voltage is there when I get time.
I plan to put my other controller in the mill and remove enough metal to access the solder joints in it as it is now intermittent.
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2014 Newell 2020P 45'8" ISX 600 HP
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01-11-2020, 10:15 AM
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#9
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Senior Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 2,508
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__________________
2014 Newell 2020P 45'8" ISX 600 HP
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01-11-2020, 10:29 AM
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#10
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Senior Member
Monaco Owners Club
Join Date: Oct 2009
Location: Tucson, AZ
Posts: 6,579
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Thanks for posting. How many controllers do you have?
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97 Monaco Windsor- Sold
07 Monaco Executive McKinley- Sold
04 Monaco Signature Chateau IV
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01-11-2020, 11:30 AM
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#11
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Senior Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 2,508
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Quote:
Originally Posted by vito.a
How many controllers do you have?
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Two total. The voltage this one puts to the solenoid is 13.8 volts, I will check the "good" one soon, I assume the voltage should be variable to partially open the hydraulic valve.
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2014 Newell 2020P 45'8" ISX 600 HP
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01-11-2020, 11:52 AM
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#12
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Senior Member
Join Date: Mar 2019
Location: Braidwood Il.
Posts: 8,300
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In the last pic 3rd and 4th wire down looks like trace on circuit board go to f11 f12 "maybe smd fuses ???" across/connected to them . I have found cracks or burnt traces on a C.B. and just soldered down jumper wires to replace them.
Once I garbage picked a nearly new $1500 Yamaha electric piano. If I bent the 12" X 12" circuit board mounted on standoffs, it worked perfectly. Went over and over it with jeweler's loupe and meter . I couldn't find any bad trace or solder. I just added another screw without standoff to bend the board LOL. It worked for 15yrs until I put it out for someone else to pick up, after my daughters didn't want to play it anymore.
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95 Monaco Crown Royale
M11 400hp, 4060 trans.
Aquahot, Generac Guardian7.5k
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01-11-2020, 04:26 PM
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#13
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Senior Member
Monaco Owners Club
Join Date: Sep 2013
Posts: 2,508
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Quote:
Originally Posted by 153stars
In the last pic 3rd and 4th wire down looks like trace on circuit board go to f11 f12 "maybe smd fuses ???" across/connected to them .
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They ohm check good, unfortunately.
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2014 Newell 2020P 45'8" ISX 600 HP
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01-13-2020, 09:28 PM
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#14
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Senior Member
Join Date: Mar 2019
Location: Braidwood Il.
Posts: 8,300
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Well nothing ventured nothing gained. If you have ever stripped a wire you know the insulation stretches quite a bit. So if wires are stressed to controll, the wires being potted 1/2" may not add much of a strain relief for the copper to PCB solder joint. If I had this on my rig. I would make sure there was no strain or movement at the loom.
__________________
95 Monaco Crown Royale
M11 400hp, 4060 trans.
Aquahot, Generac Guardian7.5k
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