Quote:
Originally posted by Steve,N,Jan:
I have started the project of rebuilding my compartment doors......will use 1/4 inch board in front and back of instead of 1/8". Now my question is...can I use aluminium or plastic instead of plywood ? My thinking is there should be no more water damage possible.
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Steve are you looking at using the aluminum or plastic instead of the plywood inner panels? OR as the outer panel, that would be the inner part of the compartment door.
I went with the 1/8 inch wood panels to keep the weight of the doors to a minuminum when everything was rebuilt and because when I was experimenting with materials__this is the combo I came up with. I don't know what new doors weight.....but the compartment door for the 'lawn chairs' in the main slide isn't anything I would want to let loose!
To me at the time, it was a matter of the materials I was able to get locally and would fit together within the frame of the door. If you have other options that would fit the space and can be 'glued' together to form the 'inner panel' you can experiment with it. Remember it is the glue-up of the parts that gives it it's overall strength.
I couldn't find another material to use to replace the plywood, I would be interested to know the material and if it works out ok for you, we could update the post I did to include other options if it works out.
I would most likely stay with the plywood__I found that the two problems with the doors were the joint seam at the top and the major one the compartment latch, that passed through the door, and the screws that held it in place. Believe if these areas are sealed good, that should take care of the problem. I feel I would be trading up to 'something' before I had to rebuild the doors again. If you do a good job sealing...feel your doors will last also.
If you have a space issue with the materials...Lowes also carries a fiberglass inner panel that doesn't have the 'orange peel' look that will not take up as much height when assy it all back together.
If I can help, you can PM me if you like.
Chris