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Colder Spark Plug for the 8.1 ??
08-08-2011, 10:01 PM
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#1
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: May 2005
Location: Parker, CO
Posts: 2,679
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I'm so tired of the heroic measures to keep the 8.1 happy. Fans blowing on the #5 wire. That was for my old engine, now my new 8.1 moves over and burns #6. How many blowers do I need for this underpowered engine. I may have another, after so many burnt ones, I may be imagining the "dreaded shudder" that we get when running on 7 cylinders.
Does any one know if there is a one step colder heat range SP that works on the 8.1? If so, I'll be the tester if no one else has tried it.
The 180* thermostat is a keeper, for me, but only because it takes a min. or so to go from 180* to the stock 195* and when climbing any hills the temperature keeps climbing faster than the MH climbs, still saw 214*, but maybe it stayed there for a min. or 2 less time. Not much when you're reving 4000 RPM @ about 25 or 30 MPH for 30 min. straight, but I guess it helps.
I don't like it when strangers are risking all of our lives passing me on the 65 MPH 2 lane roads , but many are friendly and and toot their horn and wave with one finger. I'm too afraid to pull over for them before I get to the top, because I may not be able to get going again on the mtn. , especially if I get the dreaded "shudder"
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Max
'05 Damon Daybreak, 3270 on '04 P-32 Workhorse
Parker, Colorado
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08-08-2011, 10:33 PM
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#2
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Senior Member
Join Date: May 2011
Location: Vancouver, WA
Posts: 4,282
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Lower heat range plugs won't keep plug wires from burning, good quality high temp wires will.
The 180° thermostat will defeat some of your smog control, may reduce mileage and may be illegal is some areas.
__________________
2002 Newmar Dutch Star 4090 ISC 350/1050 with Banks Kit, now 435/1200
Charter Good Sam Lifetime Member, FMCA f47302s
RV'ing since 1957, NRA Benefactor Life Member
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08-08-2011, 10:37 PM
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#3
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: May 2005
Location: Parker, CO
Posts: 2,679
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Thank you, Taylor Supremes lasted less time than the cheap wires. Thanks for the warning, hope I don't get arrested.
Now I'd like to try a colder spark plug, can any one help?
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Max
'05 Damon Daybreak, 3270 on '04 P-32 Workhorse
Parker, Colorado
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08-08-2011, 10:55 PM
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#4
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: May 2005
Location: Parker, CO
Posts: 2,679
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I'd be more worried about that Banks kit on your ISC 350 being illegal. You might try the Taylor Supremes on your DP, they did'nt last long on my gasser.
A little help on a colder range SP for the 8.1 will be appreciated.
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Max
'05 Damon Daybreak, 3270 on '04 P-32 Workhorse
Parker, Colorado
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08-09-2011, 01:04 AM
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#5
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Senior Member
Winnebago Owners Club Workhorse Chassis Owner
Join Date: Sep 2007
Location: KAPOLEI, HAWAII AND VANCOUVER, WASHINGTON
Posts: 1,846
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Quote:
Originally Posted by max49
I'd be more worried about that Banks kit on your ISC 350 being illegal. You might try the Taylor Supremes on your DP, they did'nt last long on my gasser.
A little help on a colder range SP for the 8.1 will be appreciated.
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which plugs do you have in it now? 
have you tried the iridium plugs from oemy?
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01 WINNEBAGO 35U W20.8.1L SW Wa, Hi. Good Sam, SKP. AMSOIL fluids. BANKS ecm program. SCAN GAUGE II w/ Ally temp. 2 LIFELINE GPL-6CT AGM Batts on their sides. TST tptts. K&N panel air filter. AERO mufflers. TAYLOR plug wires. ULTRA POWER track bar. KONI fsd shocks
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08-09-2011, 07:32 AM
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#6
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Senior Member
Commercial Member
Newmar Owners Club Texas Boomers Club
Join Date: Feb 2003
Location: Jarrell, TX 76537
Posts: 3,792
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A colder plug is not going to fix you problem.... Max, your trying to fix the symptom. You need to fix the air flow problem and the burnt wires will go away.
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Dale/aka-Oemy Oemy's UltraPower Performance
Ultra Power'd/Ultra Trac'd/Magnum Plug Wires/AC 41-101's/DIY CAI/Koni's
2004 Mountain Aire MACA 3651-1997 Honda CRV - Toad
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08-09-2011, 07:49 AM
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#7
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: May 2005
Location: Parker, CO
Posts: 2,679
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I just got home last night, they are the stock spark plugs, I'll pull 1 today. I've never heard of different heat ranges for SPs for our 8.1s, maybe there isn't one.
They do have different heat ranges for motorcycles. For example, an NGK BR9ES would be the recommended "colder" SP. An NGK BR8 or BR7ES would be hotter SPs that burn hotter and cleaner but are more likely to burn pistons or other damage but would never oil foul and were better at slower speeds.
I'm thinking that with the pressure mfgrs. get about emissions, they feel they have to sacrifice durability in order to get their engines to burn as clean as possible.
I'm sorry, I'm on my 2nd engine and it's not working for me or my engine.
If Dale's SPs are a colder heat range, I'll call and order some.
I hope someone here knows what I'm talking about. I don't really think GM designed this engine to pull 20-26,000lbs up mountains for 20+ min on at 4000+ RPM and hold it back for 20+ min, then start all over again for 8 hrs.
Southwestern CO mtns are beautiful but they are muthas on the MH.
__________________
Max
'05 Damon Daybreak, 3270 on '04 P-32 Workhorse
Parker, Colorado
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08-09-2011, 08:05 AM
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#8
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Senior Member
Workhorse Chassis Owner
Join Date: Sep 2005
Posts: 213
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Max49,
A new engine and then another burnt P wire...  Makes ya wounder?
What caught my attention was that your engine heats up when in slow speed situation. Your crawling up the Rockies @ 35 mph with high rpm's and that is a recipe for a high heat buildup.
My Damon body is very similar to yours and I've thought about removing the engine access hatch from the front. It has six screws on the hinges. This would open her up. I see the UPS and USPostal trucks with a wide open front grille's with a mesh wire screen or honey comb plastic grille to catch some of the bugs and rocks. I plan to place a rock screen in place of the hatch.
Good luck! Sounds like the million dollar highway is a million miles away.
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08-09-2011, 08:15 AM
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#9
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: Mar 2009
Posts: 8,078
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Underpowered? I have driven SEMI TRUCKS with less horsepower than the 8.1. (60 HP less in fact)
There are two things that help... First some folks have benefited from a special modification to a poorly designed RV, not the motor, but the RV that is wrapped around it, a workhorse authorized center can help you here, it is not, however Workhorse's or GM's fault it's the coach builder that messed up.. (Else we would all have this problem)
and the High-Temp wires others have mentioned.
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Home is where I park it!
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08-09-2011, 09:18 AM
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#10
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Senior Member
Workhorse Chassis Owner
Join Date: May 2004
Posts: 348
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I agree with Wa8YXM. The burnt wire issue is not Workhorse's fault; it is a design issue with the coach. I have 46,000 miles on my W22/Dolphin and have not experenced a plug wire problem. For the record I also cross and recross the Rockies nearly every year.
In regards to power. I'm happy with the power and torque of the 8.1. Considering the weight, I think my RV performs well. It is seldom that a Diesel coach passes me on a long. steep climb, and I've never been passed on a climb by a Ford V10.
JoeG
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2004 W22 National, Dolphin
UltraPower ECM Program
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08-09-2011, 09:27 AM
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#11
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: May 2005
Location: Parker, CO
Posts: 2,679
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I really don't think it's an airflow restricted issue. I came home with the hood wide open, made no difference. I reach in the wheelwell and pull the SP wires on the side of the road, how open is that?
GM sold these engines to WH without warranty because they knew where they were going. GM warranties medium duty trucks for 12/12, that is all. WH had to warranty longer to compete with Ford.
There are so many smart engine guys here, any one have any idea why I think a colder heat range plug might help? With my engine borderlining on meltdown, it can't hurt.
__________________
Max
'05 Damon Daybreak, 3270 on '04 P-32 Workhorse
Parker, Colorado
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08-09-2011, 09:29 AM
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#12
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Senior Member
Workhorse Chassis Owner Damon Owners Club
Join Date: May 2005
Location: Parker, CO
Posts: 2,679
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Quote:
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Originally Posted by wa8yxm
Underpowered? I have driven SEMI TRUCKS with less horsepower than the 8.1. (60 HP less in fact)
There are two things that help... First some folks have benefited from a special modification to a poorly designed RV, not the motor, but the RV that is wrapped around it, a workhorse authorized center can help you here, it is not, however Workhorse's or GM's fault it's the coach builder that messed up.. (Else we would all have this problem)
and the High-Temp wires others have mentioned.
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Yea, right, come on out west.
__________________
Max
'05 Damon Daybreak, 3270 on '04 P-32 Workhorse
Parker, Colorado
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08-09-2011, 09:46 AM
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#13
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Senior Member
Workhorse Chassis Owner
Join Date: Jun 2003
Location: Full Timer - Sioux Falls, SD
Posts: 1,935
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The difference between cold and hot plugs is that the tip of a colder plug doesn't extend quite as far into the combustion chamber as a hotter plug.
Why do you think the colder plug will prevent the plug wire from getting too hot?
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Clay WA5NMR - Fulltiming- 2004 Winnebago Sightseer 35N Workhorse chassis. Honda Accord toad.
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08-09-2011, 09:56 AM
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#14
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Senior Member
Workhorse Chassis Owner
Join Date: May 2004
Posts: 348
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I'm not sure if the "come on out West" was intended for me. I love the west and travel over the Rockies, on the way to Moab, nearly every year.
It is still true that some motorhome models have never experenced the plug wire failures. After I retired I drove my cousins 1 ton Chev. truck, pulling a 5th wheel trailer, delivering log-home logs. This truck has an 8.1 and has never had a plug wire issue. The fact that you can see the side of the engine through the wheelwell on your RV does not mean that air flows over the engine to remove heat.
The plug wires fail for one reason and only one reason. Too much heat. It has nothing to do with the heat range of the spark plugs. I do think a 180' thermostat would help your problem though perhaps not cure it.
JoeG
__________________
2004 W22 National, Dolphin
UltraPower ECM Program
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