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I may have found my noise!
03-28-2009, 01:05 PM
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#1
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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I have been having a noise from the rear of the coach for a while now and haven't been able to track it down. I have a vent under my shower that is actually open to the outside. You can see daylight through it, but that's another story. I think the noise travels up through that into the coach. I was changing my fuel filter out to the OEMENGINEERING adapter and fuel filter and decided to bang a round a bit.
I discovered what think is a heat shield that runs between the frame rails just above the mufflers. This looks to have been spot welded into place but has come loose. Almost 3/4 of that first panel at the mufflers is allowed to bang up and down. I see where there is a fatigue tear about 1/2 way up toward the front of the panel, on the passenger side. That must have come from it flopping about.
I am supposing this is a Workhorse installed item? I guess the best course of action is to take it somewhere and have it re-spot welded? I don't think there is enough material to put screws into it.
I think that if it was not attended to, there is a possibility that it could actually break free and fly off!
Anyone else had this issue? My coach is in my sig.
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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03-28-2009, 01:45 PM
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#2
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Senior Member
Workhorse Chassis Owner
Join Date: Mar 2007
Location: Pikeville, NC
Posts: 1,412
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I think welding would be a good option. A good muffler shop welder could do it easily-- they are always messing around in that area anyway--
How about some hand fabricated brackets pop riveted on the frame ?
I'm glad you found the problem---
__________________
Max H,
2002 Newmar Mountain Aire, 37', 3778, W-22, 8.1 Vortac, Ultra Power upgrade, CAI (cold air intake), Taylor wires, colder plugs, Koni shocks.
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03-28-2009, 09:22 PM
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#3
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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The bracket idea will be my fall back. I have a friend that will weld it this next week. I suspect this is something that should be checked by others in the future. My 2004 Adventurer has 35,000 miles.
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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03-29-2009, 08:30 AM
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#4
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Member
Workhorse Chassis Owner
Join Date: Apr 2007
Location: Farmington Hills Michigan
Posts: 70
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Disconnect all the batteries before welding. John
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03-29-2009, 08:55 AM
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#5
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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John, would the battery disconnect be OK?
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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03-29-2009, 08:55 AM
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#6
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Senior Member
Workhorse Chassis Owner National RV Owners Club
Join Date: Oct 2004
Location: Scottsdale, AZ
Posts: 1,040
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I have had the same problem, loose panels underneath. I used poly urethane sealant globs to glue the panel back to the support structures. Several sections of panels also seemed to "oilcan" easily. The same blobs of material put an end to that too. The urethane is somewhat flexible and sticks to most anything. Its been over 4 years and still holding. The stuff I used I got at HD and is a black roofing sealant in a caulking type dispensing tube. Make sure it says poly urethane. I also use this to seal off the underside of any leaky compartments. The only con to this material is it takes several days to a wek to cure.
__________________
2003 34' Dolphin 5342,
W22, UP, UPGBrake, F and R Track Bars, Rear IPD sway bar, Koni FSDs, Safe-T-Plus
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03-29-2009, 10:02 AM
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#7
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Member
Workhorse Chassis Owner
Join Date: Apr 2007
Location: Farmington Hills Michigan
Posts: 70
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Just disconnect the batteries Joe. Coach and Engine when you are welding. Happy Motoring. John
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03-29-2009, 03:31 PM
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#8
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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Thanks. I will do that.
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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03-30-2009, 05:11 AM
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#9
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Senior Member
Winnebago Owners Club Workhorse Chassis Owner
Join Date: Sep 2007
Location: KAPOLEI, HAWAII AND VANCOUVER, WASHINGTON
Posts: 1,846
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Quote:
Originally Posted by JWatkins
John, would the battery disconnect be OK?
Joe
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disconnect all of the ground battery cables before arc welding. gas welding is ok with batteries connected.
__________________
01 WINNEBAGO 35U W20.8.1L SW Wa, Hi. Good Sam, SKP. AMSOIL fluids. BANKS ecm program. SCAN GAUGE II w/ Ally temp. 2 LIFELINE GPL-6CT AGM Batts on their sides. TST tptts. K&N panel air filter. AERO mufflers. TAYLOR plug wires. ULTRA POWER track bar. KONI fsd shocks
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03-30-2009, 11:19 PM
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#10
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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Got it, thanks.
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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04-04-2009, 11:21 AM
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#11
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Location: Coarsegold, CA
Posts: 478
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I had a simliar issue on the Tioga. The heat shield was loose and banging in cross winds. I had it spot welded at my local RV shop.
__________________
2001 Winnebago Adventurer, 35U, W-20 8.1
F+R Trac bars, F+R sway bars, SafTsteer, F Sumo Springs, 4 Koni FSDs
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04-04-2009, 12:04 PM
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#12
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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I took the coach to a friend to see if he could spot weld it for me. He stated that he didn't have enough room to do that since he couldn't get to the top to weld the thin sheet to the frame rail. He said it would not work well from below. There was also a problem with the many fuel or brake lines , etc on the one side where he was hesitant to attempt anything. We did a jimmy-rig on it for now. I will have to find some other way of attachment. The many lines on the inside of the left side frame rail are in the way for some sort of bracket attachment as well.
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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04-04-2009, 12:39 PM
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#13
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Senior Member
Workhorse Chassis Owner National RV Owners Club
Join Date: Oct 2004
Location: Scottsdale, AZ
Posts: 1,040
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Joe, Re read my earlier post on this thread.
Marty.
__________________
2003 34' Dolphin 5342,
W22, UP, UPGBrake, F and R Track Bars, Rear IPD sway bar, Koni FSDs, Safe-T-Plus
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04-04-2009, 04:12 PM
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#14
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Senior Member
Workhorse Chassis Owner
Join Date: Aug 2007
Posts: 480
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Thanks, I had forgotten that one. I will Johnny off to the HD and get some next time the MH is at my house. I keep it in a storage barn across town. Thanks for the reminder M&EM!
Joe
__________________
Joe & Sherri
2004 Winnebago Adventurer 37B
UltraPower
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