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Old 02-26-2018, 07:44 AM   #1
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Battery Cable Size (jumpers not same as main battery cables)

I removed all the batteries this weekend and cleaned/painted the battery tray.

I noticed that the "jumper cables" between the batteries are not the same size as the main battery cables powerign the coach.

The main cables coming off Coach and Chassis batteries are 3/0 or 4/0, but the jumper cables used between the two 12V Chassis batteries and the four 6V Coach batteries are 2/0 size (smaller). These short jumper cables have "Monaco part number stickers" on them so it doesn't look like anyone has replaced them.

Is this normal? I would have expected all the cables to be the same size.
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Old 02-26-2018, 07:48 AM   #2
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Good day!!
The short answer is voltage drop in length of wire...
Between the battery is short and from battery to wherever else is far and the voltage drop would be significant.
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Old 02-26-2018, 07:55 AM   #3
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Couldn't have answered it better myself.
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Old 02-26-2018, 07:55 AM   #4
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IN a multiple battery bank system it is possible the jumpers may be smaller depending on how it's connected.. I personally would not do it that way but I understand it is acceptable

Also jumper wires tend to be SHORT and when you are figuring wire size there are two things you need to look at

One is the "FUSE" current on the wire, the maximum current a length of wire can safely carry.. Likely the smaller jumpers are big enough but without doing an energy audit of your RV I can not be sure.

The other is the voltage loss at full load, this is a function of WIRE LENGTH and the inverse of size (Bigger cables and longer cables, More loss) for the short jumbers the loss is not that great since the length is not that great. Still.. I favor LARGER cables all the way around.
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Old 02-26-2018, 07:56 AM   #5
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Couldn't have answered it better myself.
Appreciate the vote of confidence hihihi
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Old 02-26-2018, 08:19 AM   #6
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Originally Posted by RasMouSein View Post
Good day!!
The short answer is voltage drop in length of wire...
Between the battery is short and from battery to wherever else is far and the voltage drop would be significant.
Makes sense. Thanks!
The jumper cables are 8 inches long, whereas the main cables are "many many feet" long.
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Old 02-26-2018, 08:27 AM   #7
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I'm going to connect two 12 volt batteries together in parallel in my fiver....should I use the same size wire for the jumpers that run from the original single battery to the fiver?
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Old 02-26-2018, 08:31 AM   #8
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Originally Posted by Wundertaker View Post
I'm going to connect two 12 volt batteries together in parallel in my fiver....should I use the same size wire for the jumpers that run from the original single battery to the fiver?
Well, depends... Is there already a inverter installed or is it something you may had?
What I mean is the demand gonna stay the same and you just want more time out of the battery.
Quick answer is yes.
But do yourself a favor go buy some pre-made 2/0 awg connection

That's without any specific from your rv.
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Old 02-26-2018, 08:52 AM   #9
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FWIW,
A lot of NAPA stores will make up battery cables of any length and gauge that you need...
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Old 02-26-2018, 09:02 AM   #10
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Quote:
Originally Posted by CountryB View Post
I removed all the batteries this weekend and cleaned/painted the battery tray.

I noticed that the "jumper cables" between the batteries are not the same size as the main battery cables powerign the coach.

The main cables coming off Coach and Chassis batteries are 3/0 or 4/0, but the jumper cables used between the two 12V Chassis batteries and the four 6V Coach batteries are 2/0 size (smaller). These short jumper cables have "Monaco part number stickers" on them so it doesn't look like anyone has replaced them.

Is this normal? I would have expected all the cables to be the same size.
If you are going to replace the cables keep in mind that the smaller the number the larger the cable. Reading your post you may have transposed your numbers as the cables coming off coach and chassis should be the larger cable and thus the smaller number.
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Old 02-26-2018, 09:11 AM   #11
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Quote:
Originally Posted by Park Super View Post
If you are going to replace the cables keep in mind that the smaller the number the larger the cable. Reading your post you may have transposed your numbers as the cables coming off coach and chassis should be the larger cable and thus the smaller number.
With all the respect you should refrain from helping people when talking about wire size.
Please google "american wire gauge chart" and report back your mistake.
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Old 02-26-2018, 10:06 AM   #12
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Old 02-26-2018, 10:36 AM   #13
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Quote:
Originally Posted by Park Super View Post
If you are going to replace the cables keep in mind that the smaller the number the larger the cable.
That is true until you get to the "0" sizes.

So a "12" GA wire is thinner than "10" GA wire, but a "00" ("2/0") cable is thinner than a "000" ("3/0") cable. Crazy American wire numbering
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Old 02-26-2018, 05:06 PM   #14
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Just checked my fiver today....the cables that connect to the battery are 02 gauge...think I'll use the same with my jumpers?
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