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07-20-2018, 07:10 PM
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#1
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Senior Member
Join Date: Nov 2011
Location: Florida
Posts: 1,456
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Hole saw or step drill
For those of you that have mountain turn signal markers on the side of your coaches did you use a hole saw on the Storage doors or a hole saw? I have finish the wiring and mark the areas for the lights, placed masking tape on the areas to be drilled, just a little worried about drilling.
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07-20-2018, 07:20 PM
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#2
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Senior Member
Join Date: May 2014
Location: Milford, Michigan
Posts: 1,115
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My extra lights are all on the fiberglass panels around the rear tires and the front and rear cap. I used a step drill. If I was going thru the aluminum cargo doors I would definitely use a step drill for the clean cut and control of cutting a bit larger each step. Hole saws are a bit medieval the way they chatter around IMHO.
__________________
2013 ANTHEM RBQ
AL and Sally and Ava and Ivy
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07-20-2018, 08:18 PM
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#3
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Senior Member
Entegra Owners Club
Join Date: Apr 2007
Location: SW FL
Posts: 31,720
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Tom, I used a 3/4 inch step drill from Harbor Freight...worked perfect.
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Chuck in SW FL
Digital 2021 Cornerstone "B"
A "Digital" 2019 Cornerstone "B" Traded
A "Classic" 2014 Anthem 42 RBQ---Sold
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07-20-2018, 08:22 PM
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#4
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Senior Member
Join Date: Jan 2016
Location: Montgomery, TX (Home Sweet Home)
Posts: 2,501
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I wouldn’t suggest a hole saw on a cosmetically important piece of sheet metal, unless you can use a backer of some kind. If you MUST use a hole saw, start the pilot, then run the drill in reverse to penetrate the sheet. This isn’t the best method.
Stepping individual bit sizes will provide the least distortion of the panel, and control of the bit. This may be slow, but it’s nearly foolproof.
Similar to above, a stepped bit (triangular in shape) are very effective, but sometimes difficult to prevent exceeding the desired size.
Regardless of method, use masking tape to minimize paint chipping.
Good luck,
-Matt
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Currently Motorhomeless
2017 Entegra Aspire 44R (bunks) towing 2019 F-350 LB (Sold)
2012 Tiffin Phaeton 40QKH (Our Phaeton was so nice, we bought it twice)
2016 Open Range RF376FBH (Sold)
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07-20-2018, 08:32 PM
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#5
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Senior Member
Monaco Owners Club National RV Owners Club Workhorse Chassis Owner
Join Date: Dec 2013
Location: St. Charles MO
Posts: 4,920
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Yes on a backer if possible no on running in reverse because of the heat and it won’t cut well and can discolor the surrounding metal. I agree that step bits can be hard to control the depth sometimes. A good quality bi metal (usually white) hole saw with the correct number of teeth will do a better job. I have drilled punched and work with sheet metal for over 35yrs. and that is my opinion.
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2002 Monaco Windsor 40PST 2019 Equinox 1.5L, Blue OX Aventa LX tow bar, Roadmaster EZ5 baseplate, SMI Stay-In-Play Duo, TireSafeGuard TPMS
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07-22-2018, 05:56 AM
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#6
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Senior Member
Join Date: May 2014
Location: Milford, Michigan
Posts: 1,115
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If you haven't drilled yet...… my advice would still be to use the step drill but since you are on the door make sure there is adequate depth to the door for the step drill you are using so that you don't drill through the inner panel in the process of getting to the larger diameter of the step drill required.
Funny the things you think of at 2:00 AM......
__________________
2013 ANTHEM RBQ
AL and Sally and Ava and Ivy
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07-22-2018, 09:42 AM
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#7
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Senior Member
Entegra Owners Club
Join Date: Jun 2004
Location: Bayfield, Ontario
Posts: 5,466
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And pick a mounting location far enough away from the hinge side so that the door in front of the light location will clear the light when both doors are fully open.
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Don & Gerri
2014 Entegra Anthem 44B
2014 Honda CRV Touring
1300W Solar, 1200AH LiFePO4 FMCA F443497
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07-22-2018, 11:50 AM
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#8
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Senior Member
Entegra Owners Club Spartan Chassis
Join Date: Aug 2017
Location: Mission, TX
Posts: 344
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Quote:
Originally Posted by jestal
If you haven't drilled yet...… my advice would still be to use the step drill but since you are on the door make sure there is adequate depth to the door for the step drill you are using so that you don't drill through the inner panel in the process of getting to the larger diameter of the step drill required.
Funny the things you think of at 2:00 AM......
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LOL, I have experience with this one! Once I used a step drill to drill a hole in the bottom of a window air conditioner (I know wasn't suppose to), and the tip of the step drill bit went into the condenser releasing the Freon! Lesson's learned via the school of hard knock! Always pay attention to what is on the other side!!
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Bill & Marcia
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07-22-2018, 12:51 PM
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#9
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Senior Member
Join Date: May 2014
Location: Milford, Michigan
Posts: 1,115
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That's always why I hesitate to offer advice on doing something that is not exactly like I did it......I always think of the possible consequences later.....
__________________
2013 ANTHEM RBQ
AL and Sally and Ava and Ivy
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