I have done it on previous Onan generators every couple of years and never gotten much soot. It is supposed to be done every 250 hours OR once per year. I did not do it last year but will do it this year as I am approaching 500 hours.
Section 3-5 of the manual gives the details - you need to remove the top of the generator cover.
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Bob in College Station, TX
2015 Entegra Cornerstone 45K
2012 Jeep Rubicon, 1994 FXLR
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