I did check out the furnace including the air supply etc. and everything seems ok. I have come to the realization we are just asking the furnace to do too much.
We only boondock and don't use any heat during the night so in the morning the inside temp is low say 35*. (We use great sleeping bags!

) It takes a LOT of heat to warm up the air not to mention the cold interior walls, floor, furniture, etc are just absorbing heat from the air faster than the furnace can put it out. On the other hand all we are trying to do is get the temp up to "coffee drinking". Yes, we are from NW Wyoming so anything above 40* is time for a picnic!
The ProCat heaters are larger in physical size than expected, and do only put out 3,000 btu - which isn't much. They are catalytic, function well, are priced about $70.00. The integral fan does help move air. My guess is in a tent (for which they are intended), or small RV they are probable fine. In a trailer probably better at maintaining a temp as opposed to increasing it. Maybe fine in an enclosed space such as bathroom or a reading, TV area?
Two of them along with our suburban furnace in the morning and they do seem to help. I would think the Procats might work more effectively if the morning inside temp was say 50*?
In any event they do function as advertised and might work in a number of situations.
In the meantime Mom & I will just get the campfire going earlier and bigger, MUCH BIGGER!