Quote:
Originally Posted by ManInBlack
How can I check to see if the solenoid needs replacing? Can I jump the connection somehow?
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Do you have a voltmeter? If not, get one, you are going to need it with a motorhome. Even a super cheap one from the department store will be a big help. If you are not familiar with using it. I'm sure there are some youtube videos that can get you started.
First thing to check is the output from the jack control. The solenoid can have one or two terminals on the control side (the small ones), yours looks to have two. One should be a ground (one wire types ground through the mounting strap) and the other is the signal from the control. With the control on and one of the levers in the "extend" position you should have something close to battery voltage measured between the control terminal and ground. You said your solenoid clicks so I think this side of the circuit should be good.
The output side of the solenoid transfers power from one "big" terminal to the other. the side connected to the battery should read 12ish volt all the time (measured to ground). The terminal on the other side (connected to the motor) should read 12ish volts when the solenoid clicks in. If not the contacts inside the solenoid have given up, time to replace.
If the solenoid is connecting power to the motor but its not turning then you have a motor problem. You can test the motor by removing the battery lead from the solenoid and jumping it directly to the stud on the motor or the output terminal of the solenoid... it should run. But be VERY carful doing this, once you have that battery lead disconnecting if it touches any thing grounded (virtually any metal on the RV), it like a hi amp welder and if it arcs it can stick and you are possibly looking at fire and or exploded batteries (lets hope there is a circuit breaker in the mix somewhere). If the thought of doing this makes you uncomfortable then don't do it.
I don't think the motor can be separated from the hydraulic pump/tank unit so to deal with you bad motor stud you will likely have to drop the whole thing. Be sure to disconnect the batteries (ground side) before getting started on this (see warning above). And be ready for a bit of a mess when you disconnect the hydraulic lines.
If you want to reconnect the batteries while you have the pump out for repair be sure to remove the cable back to the batteries or at least insulate the bare end very well and zip tie it in a position where it can't touch anything.
Gary