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Old 03-23-2007, 06:21 AM   #1
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Workhorse Chassis Owner
Join Date: Mar 2007
Location: Pikeville, NC
Posts: 1,775
Fixed my '02 Newmar Mountain Aire-- aggravating, howling noise. It was the upper (main) grill. It howled from 45 miles per hour to 70 miles per hour, and it got worse depending on the wind angle. I welded 28 support stiffeners to the horizontal fins, sanded and repainted the grill. It's wonderful now. I've been chasing this miserable noise for a year now, since I bought it. I spent $2000 on mechanical issues, "experts" suggested I try. ie: New wheel bearings & transmission pump.

If any of you folks, including Bounders, have such a noise I suggest you do one of two things:

1. Wrap 8-10 small bungees (3/16" x 10") tightly around the 6, or so horizontal fins.

2. Remove the grill- there are only 7 #10 steet metal screws holding it in.

TEST DRIVE THE RIG

If this quites it down, you must add "stiffners" to the fins.

Suggestions are to cut some rubber blocks, or that hard packing material,found in newly shipped appliances and paint them flat black. Or weld/braze metal pieces (I used 3/16" round steel)-- this of course will require repainting the grill.

Good Luck, Max H

2002 Newmar Mountain Aire 3778-- 37 foot
'06 Malibu

How many folks have similiar noises ?? would an article sent to Motor Home Magazine be worthwile?
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Old 03-23-2007, 06:21 AM   #2
Senior Member
 
Max Hubrich's Avatar
 
Workhorse Chassis Owner
Join Date: Mar 2007
Location: Pikeville, NC
Posts: 1,775
Fixed my '02 Newmar Mountain Aire-- aggravating, howling noise. It was the upper (main) grill. It howled from 45 miles per hour to 70 miles per hour, and it got worse depending on the wind angle. I welded 28 support stiffeners to the horizontal fins, sanded and repainted the grill. It's wonderful now. I've been chasing this miserable noise for a year now, since I bought it. I spent $2000 on mechanical issues, "experts" suggested I try. ie: New wheel bearings & transmission pump.

If any of you folks, including Bounders, have such a noise I suggest you do one of two things:

1. Wrap 8-10 small bungees (3/16" x 10") tightly around the 6, or so horizontal fins.

2. Remove the grill- there are only 7 #10 steet metal screws holding it in.

TEST DRIVE THE RIG

If this quites it down, you must add "stiffners" to the fins.

Suggestions are to cut some rubber blocks, or that hard packing material,found in newly shipped appliances and paint them flat black. Or weld/braze metal pieces (I used 3/16" round steel)-- this of course will require repainting the grill.

Good Luck, Max H

2002 Newmar Mountain Aire 3778-- 37 foot
'06 Malibu

How many folks have similiar noises ?? would an article sent to Motor Home Magazine be worthwile?
__________________
Max H,
2002 Newmar Mountain Aire, 37', 3778, W-22, 8.1 Vortac, Ultra Power upgrade, CAI (cold air intake), Taylor wires, colder plugs, Koni shocks.
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Old 03-23-2007, 05:09 PM   #3
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Good job Max thanks for the follow up now hopefully you can relax behind the wheel.
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