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Old 03-25-2017, 08:44 PM   #1
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Onan diesel 8.0 starts, won't idle

I have a 95 Onan Genset 8.0 diesel. It will start, but won't idle. If you half the throttle open it will run fine; just not at idle. I know this question has probably been asked a hundred times, but I could not find it.

Thank you.
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Old 03-25-2017, 09:40 PM   #2
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Any trouble code lights flashing before you start the genset at the start switch on the side of the generator??
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Old 03-25-2017, 10:16 PM   #3
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I suspect a dirty fuel system may be involved. I suggest adding a fuel system cleaner in the proper proportion(or a bit more) to the fuel tank and running the genset a few hrs to insure the cleaner has passed through the fuel system.
If that doesn't help then you can think about spending money on the problem, like change fuel filter, change fuel pump, etc.
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Old 03-26-2017, 05:13 AM   #4
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Tolazy2

Have you ever changed the fuel filter?

The symptoms you have described are typical of a restriction of fuel flow at idle.

My fuel filter, and I believe yours might be too, is cylinder shaped and can be accessed at the bottom of the generator. It is typically held into place with a large cushion clamp and the fuel line on each end are band clamps that you can get off with needle nose pliers.

You will know it is more than likely the filter once you remove it and try to blow air through it. Under normal conditions, you shouldn't have any resistance. If you do, naughty....naughty filter.

When you put the new filter on, you may want to use the appropriate size stainless steel hose clamps on both sides of the fuel hose instead of the band clamps which will make it easier for future exchanges and you won't need a set of crimping pliers.

Good luck and please report back to the forum for the benefit of others.
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Old 03-27-2017, 07:38 PM   #5
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Well, it was none of the above. Turns out, it is the fault switch. Once, I reset it, the generator ran fine. But, now it leads to another problem. The generator will run for ten to fifteen minutes, the the fault switch will trip again. Any ideas?
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Old 03-27-2017, 07:45 PM   #6
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Tolazy2,

On that model, do you get a fault code illuminated anywhere?......can you give me the model number and year of your generator?

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Old 03-27-2017, 08:55 PM   #7
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I don't see a place for any codes, or have not located yet. The model is 8DKDFJ and is in a 96 Fleetwood.
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Old 03-28-2017, 04:27 AM   #8
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Tolazy2

I sent you a personal message off-forum regarding the Service Manual for your genset.
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Old 04-06-2017, 05:17 PM   #9
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Ok. So it was overheating and tripping the fault breaker. A new thermostat and fan belt, and back up and running. Thanks to everyone for their help.
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Old 04-07-2017, 04:16 AM   #10
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Thanks for getting back to us, now you and all the others that followed this thread can help someone in the future.

Hope your jacks are behaving now as well.
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Old 04-07-2017, 06:52 AM   #11
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Quote:
Originally Posted by tolazy2 View Post
I have a 95 Onan Genset 8.0 diesel. It will start, but won't idle. If you half the throttle open it will run fine; just not at idle. I know this question has probably been asked a hundred times, but I could not find it.



Thank you.


Sorry I don't know what's wrong, but I do know if you hold throttle open is a No no.
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Old 04-07-2017, 07:30 AM   #12
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Thanks for getting back to us, now you and all the others that followed this thread can help someone in the future.

Hope your jacks are behaving now as well.


They are. You were right, just lie on oil.
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