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Any idea why it is cracking? Unless it's just a hairline, that's a severe crack and suggests that there is a severe strain on the unit. Is it very old? You might contact the manufacturer to see if they will stand behind it, or at least offer some idea about repair techniques.
I would be inclined to epoxy a patch over the crack, using fiberglass roving under the resin to tie the edges together. It ain't pretty (though you can paint it later) but it should be mechanically strong.
Another tip is to drill a small hole at the current end of the crack. This relieves the stress a bit right at the end and may prevent further spreading if the stress is not too great.
Be careful. There aren't any cooling tubes in the plastic walls themselves, but the tubes to the cooling fins are not far behind.
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Gary Brinck
2004 American Tradition; 2007 GMC Acadia
Homebase in the Ocala Nat'l Forest near Ocala, FL
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