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09-20-2014, 10:21 PM
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#2
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Senior Member
Join Date: Mar 2012
Location: Palmer Ak
Posts: 1,136
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Must be nice to have a good size shop to work in. Looking good so far!
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2009 38' Diplomat
CSM- retired, wife as co-pilot
Reka & Ali providing security (our 2 labs)
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09-21-2014, 04:47 AM
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#3
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Member
Join Date: Jul 2012
Location: Shelbyville, KY
Posts: 77
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Yes being a woodworker helped a lot, shop tools etc ...
RV is on the driveway however so I spend a bunch of time messing with the tarp. I should have built staging and tarped outside of it, too impatient.
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Jim Apple
wb1dog
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10-10-2014, 06:51 AM
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#4
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Member
Join Date: Jul 2012
Location: Shelbyville, KY
Posts: 77
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I finished the rebuild and put some more of the pictures here
wb1dog
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Jim Apple
wb1dog
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10-16-2014, 01:43 PM
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#5
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Junior Member
Join Date: Oct 2014
Location: Chesterville, Ohio, USA
Posts: 17
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Quote:
Originally Posted by japple
I finished the rebuild and put some more of the pictures here
wb1dog
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What would you estimate your total hours were in this project?
I will be starting a near identical one soon, do you have a list of "lessons learned"?
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10-20-2014, 12:59 PM
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#6
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Member
Join Date: Jul 2012
Location: Shelbyville, KY
Posts: 77
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I think it was around 30 hours. But the time was oddly distributed it, things I thought would be easy, like taking the cabinets out, turned into 4-6 tasks to figure it out and avoid damaging anything.
My big lesson learned was RVs are build as fast as possible, using a rough carpentry like style, I tried to approach it like a cabinet maker or machinist. I expected thing to be square, strait and even. In truth even the aluminum frame of the rig was not square. And I don't think they own a drill, everything is shot together with self tapping screws, so the holes can be almost anywhere in the frame or miss it altogether.
I had also never used epoxy to this extent(encapsulation etc). So it took me a while to get the hang of. The big lesson here for me was that 15 minutes is fevar ! you have time and don't need to rush even when working on the whole sleeper board. I rushed too much early on and put too much material. I set a timer and after I had the board covered in one coat I was certain it would have been 14+ minutes, it was 7. Also when using it on vertical surfaces use more thickener than you think you need, it thins a little as it starts to cure.
I took a lot of pictures but assumed I would have the project done in weeks, not months so videos would have been better. The little side cabinets are like a chinese puzzle.
Let me know if you have questions
__________________
Jim Apple
wb1dog
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10-23-2014, 08:56 PM
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#7
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Member
Join Date: Sep 2012
Posts: 32
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Looks great, had the same problem with my 04 Itasca Sundancer. Spent one winter in the barn fixing it, mine was extensive sidewall damage along with bottom and front overhang, luckily I did not have to remove the bottom board, that part was minor. It's a classy class c with all the options and holds its value better than a conventional class c. The newer ones have little class.
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