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11-22-2022, 11:50 AM
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#1
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Member
Join Date: Sep 2015
Location: Saskatchewan
Posts: 60
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Batteries not charging properly with generator
Hi All,
Started the 7500 owen generator this AM and as I usually do, turned on a 1500 watt electric heater, the electric water heater, the front furnace, turned the stove on for coffee (propane) then ground the coffee beans when the power came on and went back to bed till the water was boiling and the rv was a little warmer.
When I got back up I noticed that the Dimensions control panel showed 0 amps going to the batteries, usually at that stage it would show 50 plus amps. When I was checking the panel I noticed that the switch for the engine block heater was on as well.
I turned everything off thinking was using too much power and there was not enough left for the battery charging but still 0
I shut off the generator and restarted and still nothing. Did that a few times and then noticed that it would show 0 then 10 amps momentarily then 0 again.
I shut off the generator for a while then restarted and it started working properly.... for awhile then went back to zero.
I left the generator off for a little longer, maybe 10 minutes then restarted and this time it worked and kept working. And I just tried it again at noon and it seems to be working.
However I expect it is just the start of a problem. And if anyone has ideas of what could be causing this I would sure appreciate the feedback.
My rig is a 2004 Itasca Horizon AD the inverter charger is the original Dimensions. I changed the ATS system last Winter and upgraded to a Paralax power supply model ats 501. The Trombetta booster switch solenoid needs to be changed ( I just haven't got to that yet))
As I said any help would be appreciated.
Thanks
Wayne Ridsdale
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11-22-2022, 11:05 PM
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#2
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Senior Member
Join Date: Jan 2014
Posts: 374
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Sounds like you tripped the breaker on the inverter.
__________________
My wife and I would travel full time, but we have to sleep occasionally.
2001 Tiffin Allegro Bus 40 ft DP named the Wild Eagle
Followed by the Eaglet - A 2014 Jeep Grand Cherokee.
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11-23-2022, 06:46 AM
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#3
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Member
Join Date: Sep 2015
Location: Saskatchewan
Posts: 60
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Yes I was thinking something like that. But it must a auto reset breaker as it seems to be working properly this AM.
Thanks
Wayne
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11-26-2022, 01:18 PM
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#4
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Senior Member
Winnebago Owners Club Ford Super Duty Owner
Join Date: Aug 2004
Location: Oregon
Posts: 2,696
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Maybe I'm confused here. But it sounds to me like the battery may have had a full charge (0 reading). Also if the batteries were not charging the Generator would not start due to it using the house batteries to start off of.
But I might be wrong or not.
__________________
Retired Navy Submariner
2014 Itasca Sunstar 35F; 5 Star tuned; 2014 Jeep Cherokee TrailHawk
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11-27-2022, 08:39 AM
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#5
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Member
Winnebago Owners Club
Join Date: Aug 2021
Location: Florida
Posts: 39
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Sounds like you might have a charger issue. If so, you should have the same results when plugged into AC power.
Are you sure the generator was providing 120VAC? If not, the inverter would have been providing the AC power and the charger would not be providing any charge (you would be discharging).
Realize that unless the batteries are dead, you will always have AC power available. You might want to turn off your inverter/charger switch to verify your generator is actually providing AC power when you read zero amps charging current.
It's unlikely, but you could also have a problem with your installed DC ammeter.
A test voltmeter and or ammeter might be helpful in figuring out what is really happening.
The other possibility could be the transfer switch. I believe it would be normally dropped out when external AC power was not available and should have never changed state during your various generator starts so I would put this last on the list.
__________________
2020 (2019 Sprinter Chassis) Navion24D
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11-27-2022, 09:00 AM
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#6
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Senior Member
Winnebago Owners Club Workhorse Chassis Owner
Join Date: May 2016
Location: Kamloops, BC, 60 miles from the Center of the Universe
Posts: 6,602
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Carboned up contact points in the charge relay. Change that Trombetta.
__________________
Happy Glamping, Norman & Elna. 2008 Winnebago Adventurer 38J, W24, dozens of small thirsty ponies. Retired after 40 years wrenching on trucks! 2010 Ford Ranger toad with bicycles or KLR 650 in the back. Easy to spot an RVer, they always walk around with a screwdriver or wrench in one hand!
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11-27-2022, 10:16 AM
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#7
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Senior Member
Join Date: Jul 2014
Posts: 32,185
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Quote:
Originally Posted by Unplanned Tourist
Carboned up contact points in the charge relay. Change that Trombetta.
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The charge relay " Trombetta " is wired between the house and chassis batteries. It connects the 2 banks together when called for..
It has nothing to do with the inverter/charger charging the house batteries. The inverter/charger connects directly to the house batteries.
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11-30-2022, 08:11 AM
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#8
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Senior Member
Winnebago Owners Club
Join Date: Jun 2013
Location: Full-timer/volunteer w/SOWERS
Posts: 3,908
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Quote:
Originally Posted by GWayne
Hi All,
Started the 7500 owen generator this AM and as I usually do, turned on a 1500 watt electric heater, the electric water heater, the front furnace, turned the stove on for coffee (propane) then ground the coffee beans when the power came on and went back to bed till the water was boiling and the rv was a little warmer.
When I got back up I noticed that the Dimensions control panel showed 0 amps going to the batteries, usually at that stage it would show 50 plus amps. When I was checking the panel I noticed that the switch for the engine block heater was on as well.
I turned everything off thinking was using too much power and there was not enough left for the battery charging but still 0
I shut off the generator and restarted and still nothing. Did that a few times and then noticed that it would show 0 then 10 amps momentarily then 0 again.
I shut off the generator for a while then restarted and it started working properly.... for awhile then went back to zero.
I left the generator off for a little longer, maybe 10 minutes then restarted and this time it worked and kept working. And I just tried it again at noon and it seems to be working.
However I expect it is just the start of a problem. And if anyone has ideas of what could be causing this I would sure appreciate the feedback.
My rig is a 2004 Itasca Horizon AD the inverter charger is the original Dimensions. I changed the ATS system last Winter and upgraded to a Paralax power supply model ats 501. The Trombetta booster switch solenoid needs to be changed ( I just haven't got to that yet))
As I said any help would be appreciated.
Thanks
Wayne Ridsdale
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I am wondering if you have a loose connection in your transfer switch? This is a common problem. If I were you, that is the next place I would look.
__________________
Rick & Melissa Young, 2011 Itasca Meridian 40U, Frtliner XCL, Cummins ISL 380HP/DEF, Allison 3000 MH, 2014 Honda CR-V, SMI AF1, Blue Ox, EEZ TPMS, TruCenter steering control
Servants On Wheels Ever Ready. Best job we ever paid to do . (full time volunteers)
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11-30-2022, 09:30 AM
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#9
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Member
Join Date: Sep 2015
Location: Saskatchewan
Posts: 60
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Thanks all for the responses,
I am traveling, staying at a combination of powered and non powered campsites and so far whenever I used the generator it has worked properly.
I am wondering if I was just trying to power too much at one time and overheated something that once it cooled down corrected itself??
I will keep in mind the suggestions if it starts to act up again
Thanks again
Wayne
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12-01-2022, 08:29 AM
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#10
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Senior Member
Winnebago Owners Club
Join Date: Jun 2013
Location: Full-timer/volunteer w/SOWERS
Posts: 3,908
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Quote:
Originally Posted by GWayne
Thanks all for the responses,
I am traveling, staying at a combination of powered and non powered campsites and so far whenever I used the generator it has worked properly.
I am wondering if I was just trying to power too much at one time and overheated something that once it cooled down corrected itself??
I will keep in mind the suggestions if it starts to act up again
Thanks again
Wayne
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That should not happen. The EMS should shed loads. I have had the generator circuit breaker trip when the load was too high and the EMS didn't react quick enough.
When on generator, if you can set the shore power charging current to a low value when on the generator it will help. Watch that you don't go over 30A per L1 or L2.
In any case, please take the time to tighten the connections in your ATS. If you find a blacken lead cut it back to a good area and inspect for board damage. Of course the generator breaker must be off and the shore power disconnected before doing this service.
Happy trails.... Rick
__________________
Rick & Melissa Young, 2011 Itasca Meridian 40U, Frtliner XCL, Cummins ISL 380HP/DEF, Allison 3000 MH, 2014 Honda CR-V, SMI AF1, Blue Ox, EEZ TPMS, TruCenter steering control
Servants On Wheels Ever Ready. Best job we ever paid to do . (full time volunteers)
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12-02-2022, 08:31 AM
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#11
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Member
Join Date: Sep 2015
Location: Saskatchewan
Posts: 60
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So I might have found the problem.
Spent the 2 previous nights at a powered campsite then pulled into Walmart for last night. Later in the evening I noticed the house battery was down to 11.7 volts so I turned on the generator to give it a little boost before we went to bed and found the the same problem, generator would start to charge to 5 volts then cut back to zero charge. So we shut as much power consumption down as we could and went to bed
This morning same thing battery was up to 11.9 but wouldn't take a charge. As I was puttering around getting coffee on I noticed the lights were dimming. Checked the voltage, it was dropping as I watched. By the time I got dressed to go out to check what I thought would be smoking wires the battery was showing 6.5 volts.
I visually inspected the batteries , they looked good. I went around to the ATS and couldn't see a problem but gave it a whack anyway. Then went back to the batteries and found a very loose connection between two of the batteries on the positive side. I tightened it up and voila 12.4 volts and when I started the generator it worked and acted exactly as it should.
I suspect I should put one of those emojis here where I am slapping myself in the head, but I don't know how so I'll just say lesson learned (maybe)
Thanks for all the help and if it doesn't stay fixed I'll be back to you.
Wayne
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12-02-2022, 10:17 AM
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#12
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Senior Member
Winnebago Owners Club Workhorse Chassis Owner
Join Date: May 2016
Location: Kamloops, BC, 60 miles from the Center of the Universe
Posts: 6,602
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Great you found a problem. Loose connections can be real head scratchers.
__________________
Happy Glamping, Norman & Elna. 2008 Winnebago Adventurer 38J, W24, dozens of small thirsty ponies. Retired after 40 years wrenching on trucks! 2010 Ford Ranger toad with bicycles or KLR 650 in the back. Easy to spot an RVer, they always walk around with a screwdriver or wrench in one hand!
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12-03-2022, 08:14 AM
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#13
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Senior Member
Winnebago Owners Club
Join Date: Jun 2013
Location: Full-timer/volunteer w/SOWERS
Posts: 3,908
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Quote:
Originally Posted by GWayne
So I might have found the problem.
Spent the 2 previous nights at a powered campsite then pulled into Walmart for last night. Later in the evening I noticed the house battery was down to 11.7 volts so I turned on the generator to give it a little boost before we went to bed and found the the same problem, generator would start to charge to 5 volts then cut back to zero charge. So we shut as much power consumption down as we could and went to bed
This morning same thing battery was up to 11.9 but wouldn't take a charge. As I was puttering around getting coffee on I noticed the lights were dimming. Checked the voltage, it was dropping as I watched. By the time I got dressed to go out to check what I thought would be smoking wires the battery was showing 6.5 volts.
I visually inspected the batteries , they looked good. I went around to the ATS and couldn't see a problem but gave it a whack anyway. Then went back to the batteries and found a very loose connection between two of the batteries on the positive side. I tightened it up and voila 12.4 volts and when I started the generator it worked and acted exactly as it should.
I suspect I should put one of those emojis here where I am slapping myself in the head, but I don't know how so I'll just say lesson learned (maybe)
Thanks for all the help and if it doesn't stay fixed I'll be back to you.
Wayne
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Good find. The Loosing Things Gremlin struck!
__________________
Rick & Melissa Young, 2011 Itasca Meridian 40U, Frtliner XCL, Cummins ISL 380HP/DEF, Allison 3000 MH, 2014 Honda CR-V, SMI AF1, Blue Ox, EEZ TPMS, TruCenter steering control
Servants On Wheels Ever Ready. Best job we ever paid to do . (full time volunteers)
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