Coach rebuilt - thermostat gremlins
So I've got a 2004 Mountain Aire pusher that had a fairly isolated refrigerator fire. The rebuild is coming along nicely and i've got most of the 120V and 12V sorted out, but the thermostat repairs are leaving me stumped.
I've read dozens of threads and I wanted to get everyone's thoughts, here goes:
In this coach the HVAC consists of two roof ACs and hydro hot, with a single over the driver cabinet thermostat. The thermostat is not powering up.
Testing:
1. I have 12V and 110V at the front AC.
2. Both modular plugs at the front unit control board have 12VDC on the RED wire.
3. 12VDC is present at the thermostat RJ11 plug, but on the green wire.
4. I understand with Newmar's ducting there is probably a female coupler somewhere in the ceiling, but I can't figure out how pins would shift like they appear to be.
My thoughts/quetsions:
1. Does anyone know what the duo-therm modular plug individual wires purposes are? Is red hot and neutral black? What about the other wires, are those data lines? I have the troubleshooting guide but it doesn't indicate this.
2. Testing with my powerprobe tells me that none of the modular plug pins are going to ground, is that normal? It looks like yellow is open (perhaps that is the ground?)
3. I intend to try to manually plug the thermostat into the front AC unit but i can't do that without removing the control board. Anyone know which plug probably goes to the thermostat? P1 or P2? I can trace it if need be.
4. I wonder if the fire shorted out something and the AC board (or female coupler) fried and split the pairs. Or may be Newmar just used a non-standard pinout?
5. The Fridge fire is nowhere near the front AC/thermostat run, but it did melt the RJ11 rear AC to front AC cable. Perhaps that has affected things.
6. I also can't detect a ground on the run coming out of the front AC and going to the rear AC.
7. I have yet to validate a 12V neutral going to the AC, after all this typing, maybe that should be my next step.
Ok, my A.D.D. is running rampant tonight, curious if i'm on the right track here.
Am I missing anything here?
__________________
Jonathon Lorek
2004 Newmar Mountain Aire 4302 - Spartan w/ISL400
Perry, Ohio 44081
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