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07-08-2019, 10:04 PM
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#1
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"Formerly Diplomat Don"
Newmar Owners Club
Join Date: Apr 2005
Location: Moorpark, Ca.
Posts: 24,115
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Mod: Powered Bed Lift
This is a project I've wanted to tackle on my last coach but never did. The hardest part was determining the actuator length and where to place them. I tried a bunch of actuator locations inside the bed frame, but there is just not enough space (length) to extend the actuator. I finally realized that the actuators needed to be placed on the outside of the bed frame. Because they're placed so far back on the frame, near the nightstands, they can only be seen when the bed is up.
I bought the actuators as a kit (12" actuators) from Windy Nation, a solar company. They make pretty decent actuators and they make them all flat black. I added the 110 volt power supply to my kit, rather than try to run them on 12 volts. The kit also came with a wireless remote which eliminates the need to place a switch somewhere. Since I mounted the actuators on the outside of the bed frame, I can simply pull two pins if there is a failure. The wiring was all plug and play. Here is a link to the kit, $165.00.
https://www.windynation.com/Linear-A...463?p=YzE9Mjg=
Now....attaching the actuators was the next challenge. Attaching the brackets to the underside of the bed platform was a no brainer, but attaching the lower bracket to the side of the bed frame was the challenge. I basically needed an "L" bracket that securely attached to the side of the bed frame and could handle the stress. The first two photos are of the brackets. They were made from 3" wide by 3/16" flat stock that I bought at Home Depot. My design is pretty beefy, but it attaches in two places on the frame where the wood is thick. It's really a basic design, but needs to be welded. I can provide dimensions to make the same brackets. They were designed to go up and under the frame so two bolts would go through the front of the bracket, through the wood and into a bracket on the back side for strength. The third photo is the bracket and actuator attached.
Next, I needed to wire it. I new there was 110 volt power under the bed and at the nightstands. The wiring under the bed would have required wires moving in and out with the slide, something I wanted to avoid. I was able to simply remove the outlet at the nightstand, attach an additional piece of Romex to the outlet and phished the Romex down, inside the front edge of the cabinet, and out the bottom, by drilling a hole in the floor of the cabinet. From there it was easy to hide the Romex under the carpet and run it inside the bedframe. If someone wanted to eliminate this step, the 100volt cord is long enough to run it out from under the bed frame and plug it into the nightstand. Photos four and five show adding the Romex. Since the nightstand moves with the bed, no issues with the wiring. I ran the Romex to the center of the bed frame and added a box and outlet. In photo six, you can see the wiring all secured to the bed frame, under the removable cover. So....the only challenge for someone to copy this is to make the bracket. You could probably even design something simpler. The pin hole on the actuator needs to be level with the base of the bed frame and 33.5" back from the front edge of the bed.
Lastly, I've never attached a video and hope this works. I added a third strut to the underside of the bed a few months ago when we changed the mattress, I'll probably remove it. The actuators are rated at 225 pounds each.
https://s.amsu.ng/EcgvZ683kVWN
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Don & Mary
2019 Newmar Dutch Star 4018 (Freightliner)
2019 Ford Raptor
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07-08-2019, 10:31 PM
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#2
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Senior Member
Newmar Owners Club Spartan Chassis
Join Date: Aug 2018
Location: Knoxville, TN
Posts: 260
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Don, Very nice mod. I’ll have to add this to my list. BTW video worked fine.
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Bill & Mary
2023 Renegade Valencia 38RB on order
2019 Jeep Cherokee Overland (Sold 2019 Newmar DS 4369)
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07-09-2019, 03:28 AM
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#3
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Senior Member
Join Date: Oct 2014
Posts: 1,121
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Don - This is cool, but not what I expected. I was hoping that the lift was for tilting the head of the bed up for comfortable TV viewing. Next???
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Phil and Laura (and Sam too!)
2024 Coachmen Beyond 22RB (on order)
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07-09-2019, 05:47 AM
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#4
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Senior Member
Newmar Owners Club Freightliner Owners Club Entegra Owners Club
Join Date: Nov 2015
Location: AZ
Posts: 6,425
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Looks great Don, nice job!
Question is there 3 gas struts under the bed?
__________________
Newmar 2016 Canyon Star 3710
Newmar 2018 Dutch Star 4369 SP
Newmar 2023 Dutch Star 4369 FL
Entegra 2025 Cornerstone 45D on order
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07-09-2019, 10:11 AM
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#5
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"Formerly Diplomat Don"
Newmar Owners Club
Join Date: Apr 2005
Location: Moorpark, Ca.
Posts: 24,115
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I had installed an extra gas strut when we changed the mattress out to a heavier mattress a few months back. I will probably remove it today, since it's not needed.
We both dreaded trying to lift that bed because the initial lift is so heavy. The new actuators allow you to stop at any point. Will probably only lift it 18" to get small things out.
__________________
Don & Mary
2019 Newmar Dutch Star 4018 (Freightliner)
2019 Ford Raptor
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07-09-2019, 10:36 AM
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#6
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Senior Member
Join Date: Jul 2012
Posts: 1,737
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Hi Don, Great work. Will you be offering this bracket?
There should be an outlet at the head of the bed. It’s mounted to the frame of the bed, no wires moving. I used it as a source to add an outlet to each side of the bed located in the unused space.
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2018 Dutch Star 4369
Everything was working fine, until it wasn't.
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07-09-2019, 10:57 AM
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#7
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"Formerly Diplomat Don"
Newmar Owners Club
Join Date: Apr 2005
Location: Moorpark, Ca.
Posts: 24,115
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Winepress.....no outlet on the 2019, my 2014 had one. The only non moving outlets were the nightstands.
Once I determined how to route the wiring and access the back of the nightstand outlet, it was a pretty easy job to add the romex. Like any mod, once you figure it out, it's usually simple to do.
__________________
Don & Mary
2019 Newmar Dutch Star 4018 (Freightliner)
2019 Ford Raptor
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07-09-2019, 11:03 AM
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#8
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"Formerly Diplomat Don"
Newmar Owners Club
Join Date: Apr 2005
Location: Moorpark, Ca.
Posts: 24,115
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Quote:
Originally Posted by DrPhil
Don - This is cool, but not what I expected. I was hoping that the lift was for tilting the head of the bed up for comfortable TV viewing. Next???
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Actually, making the head lift wouldn't be that difficult. Remove the mattress and expose the plywood that doesn't lift between the piano hinge and the headboard. About 6" from the piano hinge, cut the plywood from side to side and add a second piano hinge. They make these actuators in 2", 4" and 6" lifts. Add a short pair of lifts to the piece between the new hinge and headboard. They're short enough to fit inside the bed frame in the slide motor area.
__________________
Don & Mary
2019 Newmar Dutch Star 4018 (Freightliner)
2019 Ford Raptor
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07-09-2019, 11:12 AM
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#9
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Senior Member
Monaco Owners Club Newmar Owners Club
Join Date: Dec 2014
Location: out west
Posts: 1,061
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Very cool MOD. I was thinking of this just the other day when lifting that heavy bugger up. It would be a nice thing to add. And all electric to boot. Nicely done.
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2017 Dutchstar 4369 Spartan Chassis, 2200W Solar, 1200AH Lithium Batteries, Active Air
2022 Jeep Grand Cherokee, Roadmaster Sterling, AF1
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07-09-2019, 12:05 PM
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#10
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Registered User
Newmar Owners Club Appalachian Campers Freightliner Owners Club
Join Date: Feb 2017
Location: Midlothian, VA
Posts: 4,774
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Did anyone notice the toilet seat went up at the same time??
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07-09-2019, 01:46 PM
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#11
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Senior Member
Newmar Owners Club
Join Date: May 2019
Location: San Francisco Bay Area
Posts: 273
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Don,
Great modification! This will help my old and tired back but DAMN... We will be ordering our new coach next week and I now have added yet another mod to my list.
Thanks a lot....
__________________
Tom & Nancy & Dandy the Wonder Dog
2020 Dutch Star 4081 Spartan Chassis towing a 2013 Ford Explorer Sport
2000 Mountain Aire given to the next generation
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07-09-2019, 02:20 PM
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#12
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Senior Member
Monaco Owners Club
Join Date: Oct 2009
Location: Tucson, AZ
Posts: 6,579
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Wow, great work Don!
We removed our original Sleep Number bed and installed a Tuft and Needle adaptive foam mattress. The problem is the foam mattress is much heavier and now it's tough to lift the bed platform. Thanks for posting.
__________________
97 Monaco Windsor- Sold
07 Monaco Executive McKinley- Sold
04 Monaco Signature Chateau IV
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07-09-2019, 02:34 PM
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#13
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Senior Member
Foretravel Owners Club
Join Date: Apr 2016
Location: Home is Where WE PARK IT...
Posts: 6,054
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Quote:
Originally Posted by DrPhil
Don - This is cool, but not what I expected. I was hoping that the lift was for tilting the head of the bed up for comfortable TV viewing. Next???
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See my posts # 1417 & 1418 here,,
http://www.irv2.com/forums/f59/mods-...10686-102.html
__________________
Retired truckdriver,
'02 Foretravel... "This Shack will do"
being pushed by an '06 Scion xB
SKP's of Box Elder, South Dakota
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07-09-2019, 03:32 PM
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#14
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"Formerly Diplomat Don"
Newmar Owners Club
Join Date: Apr 2005
Location: Moorpark, Ca.
Posts: 24,115
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Quote:
Originally Posted by NealC
Did anyone notice the toilet seat went up at the same time??
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Worse part....wife was sitting on it!
I would describe further, but "Stuart W" is easily grossed out. I think he was sheltered as a child.
__________________
Don & Mary
2019 Newmar Dutch Star 4018 (Freightliner)
2019 Ford Raptor
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