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10-26-2010, 04:31 PM
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#1
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Senior Member
Join Date: Dec 2003
Posts: 126
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Coach Overheated
Near Odessa, TX our coach started to overheat and we got off of the freeway and there was a Cummins shop. We pulled in and called the number on the door(they were closed it was Saturday) and the answering service answered and they said someone would call us. They called and came to the shop and let us plug into their power. The control module that tells the fan to start is no good. Has anyone had this problem and if so where did you get the new part? Cummins found a supplier that sold one in 2007 but none since.
Larry
2004 40' MDTS
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10-26-2010, 05:33 PM
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#2
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Senior Member
Join Date: May 2003
Location: Winter Haven Brownsville, TX
Posts: 1,143
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There has got to be a way to bypass this switch in an emergency. Maybe a manual switch could be used to turn the fan on as temp goes up.
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Wayne & Kathy
05 Alpine 40FDQS #75330 Towing 24' car hauler, 2012 Spyder, 2003 Harley FatBoy
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10-27-2010, 04:35 PM
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#3
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Senior Member
Join Date: May 2004
Location: Auburn, CA, Havasu, AZ & Mulege, BCS
Posts: 5,385
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Larry- you can unplug the fan control module if yours is the electric unit, and the fan speed should default to high. If its the wax valve type you have to eisconnect & then plug the lines (no flow) to default fan to high IIRC. See this thread for additional info, and from the Alpine Forum home page do a Search on Fan Controller for more discussion than you need.
__________________
Baja-tested '08 2-slide 36'
Alpine: The Ultimate DIY'er Project
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11-03-2010, 12:54 PM
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#4
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Senior Member
Join Date: Dec 2003
Posts: 126
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Replaced the Wax Valve
After a long search by Cummins Southern Plains in Odessy, Tx. they found a wax valve and replaced it. They found one but it was only a 183 degree instead of a 190 degree. They also found some that were 210 degrees but they did not want to use it. It would have taken 12 weeks to get one of the 190's because they are made in the UK. After making many calls to valve suppliers and Motor Home dealers Buddy Gregg in Texas said that Monaco used the same setup as WRV did. He checked Monaco's inventory and saw that they had one so Cummins called Monaco and purchased it. These valves don't fail very often so they are not an item that people keep in their inventory. The engine stayed cool so the valve is doing it's job. I cannot say enough about the people at the Cummins in Odessa. If you ever need service and are in that area I highly recommend them. We got their on a Saturday and they were closed but have a 24 hr emergency number that you can call. I did that and the parts manager came over and opened a door so we could plug in and then get service on Monday.
Larry
2004 40' MDTS
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11-03-2010, 05:10 PM
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#5
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Senior Member
Join Date: Jul 2010
Posts: 872
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I truly don't understand how you guys, with the big rigs, can stand it. One part available? What's going to happen a couple years down the road? What happens when the motorhome company fails which historically is more likely than not? I can't imagine not seeing the lunacy of this. What engineer in his right mind creates an overly complex method to run a fan? To have a huge rig sitting stuck over this, to me, is ridiculous. This qualifies as a catastrophic failure. You're stuck and the big powerful engine is helpless. Just what would you do in the Yukon? At night and on a weekend.
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11-03-2010, 08:14 PM
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#6
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Senior Member
Join Date: Apr 2004
Location: TX
Posts: 494
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Quote:
Originally Posted by WOODYDEL
I truly don't understand how you guys, with the big rigs, can stand it. One part available? What's going to happen a couple years down the road? What happens when the motorhome company fails which historically is more likely than not? I can't imagine not seeing the lunacy of this. What engineer in his right mind creates an overly complex method to run a fan? To have a huge rig sitting stuck over this, to me, is ridiculous. This qualifies as a catastrophic failure. You're stuck and the big powerful engine is helpless. Just what would you do in the Yukon? At night and on a weekend.
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WOODYDEL,
You say, "Lunacy...ridiculous..."
We can stand it because we really like our Alpine Coaches in spite of the problems and the lack of a parent company (WRV went out of business in early 2008). Also, for most of us Alpine Coach owners, this forum is our lifeline, so we view this forum primarily as a means to HELP each other, not as a means to criticize.
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11-03-2010, 09:49 PM
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#7
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Senior Member
Alpine Owners Club
Join Date: Aug 2007
Location: Long Beach, CA
Posts: 1,563
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Quote:
Originally Posted by WOODYDEL
.... What happens when the motorhome company fails which historically is more likely than not? ....... What engineer in his right mind creates an overly complex method to run a fan? ...
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THAT'S RICH!!!!
Wait till he finds out how WRV replaced the wax-valve system with a more complex system!!!!
I could probably name a few dozen parts on a Four Winds Hurricane that will leave you stranded, too. Assuming you have enough power to get to the stranding location.
__________________
2003 Alpine 40FDTS (400HP)
Long Beach, CA
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11-03-2010, 09:51 PM
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#8
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Senior Member
Alpine Owners Club
Join Date: Aug 2007
Location: Long Beach, CA
Posts: 1,563
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Sorry! That wasn't very nice.
__________________
2003 Alpine 40FDTS (400HP)
Long Beach, CA
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11-04-2010, 07:55 AM
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#9
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Senior Member
Join Date: Jul 2010
Posts: 872
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I was not picking on anyone. The criticism is of the predicament of getting stuck. You paid good money for a motorhome which should be bulletproof. Nobody on the forum can help find the valve nor find a valve in the future. There was only one. One.
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11-04-2010, 08:01 AM
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#10
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Senior Member
Join Date: Jul 2010
Posts: 872
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Quote:
Originally Posted by takepride
THAT'S RICH!!!!
Wait till he finds out how WRV replaced the wax-valve system with a more complex system!!!!
I could probably name a few dozen parts on a Four Winds Hurricane that will leave you stranded, too. Assuming you have enough power to get to the stranding location.
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Today, I can make a 65% PROFIT if I sold my motorhome. That's IF NADA is accurate on it's value. Mine was 1 year old when I bought it. I've been as far as Alaska with it. Never broke down but I can fix it myself with parts from any Ford dealer, except that Ford will fix it for free. They will even tow me to the closest APPROVED BY FORD repair facility UNLIMITED miles. No charge to me. Yes, even in the Yukon.
The best yet is I don't expect my motorhome to breakdown. It could happen but I sure don't expect it.
I think you all deserve LESS problems.
Yes, I have a lowly Ford chassis as do 74% of all motorhomes manufactured but Ford's been building that chassis for a long time. They keep improving that chassis yearly. That's what I trust. Like the original VW's focus on improvements. Now, with such a big market share, they have an unusually low incidence of failures I'm talking about.
As far as power goes I had no problem coming up out of Skagway. 362 horsepower is plenty to get the job done.
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11-04-2010, 08:05 AM
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#11
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Senior Member
Join Date: Jul 2010
Posts: 872
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Quote:
Originally Posted by Dale777
WOODYDEL,
You say, "Lunacy...ridiculous..."
We can stand it because we really like our Alpine Coaches in spite of the problems and the lack of a parent company (WRV went out of business in early 2008). Also, for most of us Alpine Coach owners, this forum is our lifeline, so we view this forum primarily as a means to HELP each other, not as a means to criticize.
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The SITUATION YOUR IN is ridiculous not the owners.
The ENGINEER'S lunacy not yours.
None of you deserve to have these type of problems. I'm on your side.
How about they installed a BYPASS switch. Why do you need a module to control a fan? Why do you need a module with different temperature settings? You don't.
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11-04-2010, 09:20 AM
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#12
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Senior Member
Join Date: Nov 2005
Posts: 7,400
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Unfortunately, there is a need for a temperature control. With the fan at full rpm, the engine tends to run cool and continuously high fan RPMs probably isnt good for the hydraulic pump or the fan motor--oh bother!
PS--think I got the "second to last" wax valve that was on the shelf in the USA a couple of years ago.....
__________________
Old Scout
2015 IH45 Foretravel
2003 Alpine 40' MDTS [Sold]
New Braunfels, Texas
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11-04-2010, 09:38 AM
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#13
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Senior Member
Join Date: Jul 2010
Posts: 872
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Hi Old Scout,
All engines use some means of temperature control. That's what a thermostat is for in most engines. Simple devices which are easy to replace. Not integrated with anything except the cooling fluid in the engine. A well made electric fan is not going to wear out from running even continuously but even that fan only needs a thermostat to cycle.
I was thinking about the purpose of forums. The members read this example and every single one of them sends emails and letters protesting the situation. To the motorhome company and the chassis manufacturer. That's how you help each other and get improvement to the situation. For each person to handle the situation as a one man operation is ineffective. There are laws about repair parts being available. They are not supposed to be in the UK. Had the OP not been lucky enough for the ONE part being found, he'd be out of luck.
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11-04-2010, 02:56 PM
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#14
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Senior Member
Join Date: Nov 2005
Posts: 7,400
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Our manufacturer is kaput....our fans our hydraulic and a wax valve is harder than "hen's teeth" to find....but if you think this is bad, the recent recall on Cummins hi-pressure fuel lines makes finding these pipes harder than finding "chicken lips"--huh, maybe I am hanging around KFC too much!!!!
__________________
Old Scout
2015 IH45 Foretravel
2003 Alpine 40' MDTS [Sold]
New Braunfels, Texas
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