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05-11-2009, 05:36 AM
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#1
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Senior Member
Newmar Owners Club
Join Date: Apr 2005
Location: Langley, BC
Posts: 288
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Starting Issue #2 will not turn over
My problem is almost like PapaD's except I cannot start or the engine with the battery boost feature. The lights all go on the dash, but no clicking sound with either chassis or coach battery. This happened to me about a month ago and after 3 hours it just fixed itself. This time, I have waited overnight and still the same results.
I am going to get my woollies on and start checking all the stuff as suggested, but this seems to be slightly different since mine will not start using the coach batteries.
Any help would be appreciated.
__________________
David Killey
2004 Newmar, Mountain Aire 40ft, DP
Langley, BC, Canada, 2011 GMC Sierra Pick UP is our toad.
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05-11-2009, 06:46 AM
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#2
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Senior Member
Appalachian Campers
Join Date: May 2009
Posts: 908
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Have a helper in the drivers seat, you crawl under the coach with a hammer. Have them hold the key over and you give the starter a few medium hits. If it turns over then you need a starter. There's a bad spot in the rotating assembly or in the solenoid. Jarring it usually makes the connection again, until the starter stops on the bad spot.
BTW a medium hit is a little less than what it takes to drive a framing nail. Don't want you knocking the whole thing off.
That doesn't work then try raking the shifter through the range, then back to neutral.
This sounds mike more of a connection issue within the starting system rather than a cable issue.
Report back, and we'll see what else the old mechanic can come up with.
__________________
2001 HO Cummins powered Dodge 2500
2014 Sierra 346RETS
Nights camped in 2014-28
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05-11-2009, 07:09 AM
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#3
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Moderator Emeritus
Winnebago Owners Club Workhorse Chassis Owner Coastal Campers Carolina Campers
Join Date: Jan 2000
Location: Conway, SC
Posts: 23,643
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I experienced a similar event which was remedied by the replacement of the starter.
If the battery is known to be in excellent shape and when the key is toggled to the start position and nothing happens - the likely suspect is the solenoid. I have spent time checking fuses and rotating relays however in the end the starter replacement was the only solution that consistently gives me 100% starts.
Another remedy would be to get a piece of 12 gauge wire with alligator clips on both ends and go from the battery post to the starter motor post and cause a bump in the starter's position. This will usually bring the solenoid contact ring around to a viable side that will allow the starter to function normally. In my case we turned the key on and the vehicle started. (Instead of making the connection internally in the solenoid what you are doing is making the same connection externally)
Once this process was accomplished, I was able to restart the vehicle a number of times until the solenoid again came to a stop on the bad side of the contacts.
I'm not so much in favor of whacking your starter with a hammer however the process has been known to work.
__________________
03 Adventurer 38G, Workhorse W22
F&R Track Bars, Safety+ , Ultrapower, Taylor Extremes, SGII
TST 507, Blue Ox, SMI, Koni FSD, CrossFire
RV/MH Hall of Fame - Lifetime Member
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05-11-2009, 07:13 AM
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#4
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Senior Member
Newmar Owners Club
Join Date: Apr 2005
Location: Langley, BC
Posts: 288
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It appears as thought the wires to the starter are corroded and may need replacing. Thanks for your help, we are started now and heading to the repair shop.
All the best
__________________
David Killey
2004 Newmar, Mountain Aire 40ft, DP
Langley, BC, Canada, 2011 GMC Sierra Pick UP is our toad.
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05-11-2009, 11:00 AM
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#5
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Senior Member
Damon Owners Club Workhorse Chassis Owner
Join Date: Mar 2009
Posts: 24,024
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Usually about once a year I go to start my gasser and ... NO JOY
I hit AUX-START and home we go (or wherever we are going) when Next I park for a couple of days I crawl under the rig (That's how you access the chassis battery) sit up (NOTE: I"m 6'3" by 330 pounds and I'm not kidding about sitting up under the coach, it's got that kind of ground clearance) and pull a lead off the chassis battery
Hook up the Chicago Tools zero to five hundred amp load tester from Harbor Frieight, dial in around 350 amps (The proper number for the battery I have) and fifteen seconds later when it goes BEEP I read the needle, bright green zone.
Unhook the other cable, clean and re-attach, clean and rettach the 1st cable, good till next year
IT"s a maintenance free battery..... .... SURE IT IS
The house batteries I do every spring no matter if they need it or not, they are flooded wet cells. Guess I should do 'em both
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Home is where I park it!
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05-11-2009, 09:51 PM
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#6
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Senior Member
Workhorse Chassis Owner
Join Date: Apr 2005
Location: Spanish Springs, NV, USA
Posts: 299
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Could be the ignition switch. Starts working again cooled down. Will eventually finish melting.
__________________
2006 Dolphin LX 6320 W22 34 FT.
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05-12-2009, 11:24 AM
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#7
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Senior Member
Damon Owners Club Workhorse Chassis Owner
Join Date: Mar 2009
Posts: 24,024
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This is true too... One thing I need to add. in the interest of humor of course
Your subject says: "will not turn over"
It's not SUPPOSED to turn over. The wheels are supposed to stay on the BOTTOM all the time
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Home is where I park it!
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05-12-2009, 04:36 PM
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#8
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Senior Member
Workhorse Chassis Owner
Join Date: Mar 2007
Location: Pikeville, NC
Posts: 1,775
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Sounds like the solenoid on the starter needs replacing. I've seen this several times recently on the Chev 8.1 Vortac.
I now carry a spare and the tools needed to replace one.
__________________
Max H,
2002 Newmar Mountain Aire, 37', 3778, W-22, 8.1 Vortac, Ultra Power upgrade, CAI (cold air intake), Taylor wires, colder plugs, Koni shocks.
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05-12-2009, 06:42 PM
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#9
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Senior Member
Fleetwood Owners Club Appalachian Campers
Join Date: Aug 2007
Location: Greeneville-North East Tn.
Posts: 632
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I used to be an auto electrical starter & alternator repairman. I have started lots of vehicles(in the good old days) with a good sized hammer.In those days the field coils inside the starter were wrapped copper windings. The newer starters are made with ceramic magnets and when struck with a solid blow the magnets will shatter;then a new starter must be installed.
good luck.
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05-12-2009, 08:41 PM
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#10
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Moderator Emeritus
Winnebago Owners Club Workhorse Chassis Owner Coastal Campers Carolina Campers
Join Date: Jan 2000
Location: Conway, SC
Posts: 23,643
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Quote:
Originally Posted by skipwil
The newer starters are made with ceramic magnets and when struck with a solid blow the magnets will shatter;then a new starter must be installed.
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skipwil, Thank you for sharing that with us .....
__________________
03 Adventurer 38G, Workhorse W22
F&R Track Bars, Safety+ , Ultrapower, Taylor Extremes, SGII
TST 507, Blue Ox, SMI, Koni FSD, CrossFire
RV/MH Hall of Fame - Lifetime Member
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05-14-2009, 09:26 AM
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#11
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Senior Member
Appalachian Campers
Join Date: May 2009
Posts: 908
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Quote:
Originally Posted by skipwil
I used to be an auto electrical starter & alternator repairman. I have started lots of vehicles(in the good old days) with a good sized hammer.In those days the field coils inside the starter were wrapped copper windings. The newer starters are made with ceramic magnets and when struck with a solid blow the magnets will shatter;then a new starter must be installed.
good luck.
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How hard are you hitting it?  We're not trying to knock it off, just jar the brushes a bit.
Either way, if you need a starter it's usually (Please read the USUALLY part.) cheaper to replace the starter. Most shops today don't know what replacing a solenoid, brushes, or cleaning an armature actually is.
__________________
2001 HO Cummins powered Dodge 2500
2014 Sierra 346RETS
Nights camped in 2014-28
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