I have spoken to some "experts" and they agree that caster bushings may be of help. They also stated that the adjustable caster bushings are for the smaller Ford trucks (150 series) and would not be proper for an E350 Super Duty, and that if I do choose to install new caster bushings, they should be fixed bushings preset at whatever degree is recommended.
Easy enough, as I know exactly how to do this, as you take out the retaining bolt, pry the original bushing out, remove and replace...DONE. The ball joints do not have to be removed, as someone suggested. In fact, in one of my many inspections, I removed, inspected and and reinstalled in order to verify that they were tight and installed properly.
That being said, if I do install new caster bushings, what is the spec number of the new caster bushings required? What is the number and how is it determined? I have been told 3 degrees, 4.8 degrees, 5.5 degrees. Which one is right? What is the consensus of what would be the best number to use and how do we verify that the number is the correct number of caster bushing (does that make sense? I hope so)
Can someone provide a link of the best bushing spec number that will solve this problem so that I can order it? Is there a chart somewhere that can be referred to that tells me to use this bushing for this result or that number for a different result? I just do not know how much or how little caster would be needed to stop the horrible sway.
The shop that did the alignment is not small local shop that maybe does a big truck or RV here and there. They are the biggest and the best service center for large commercial trucks and RVs in Florida...it's all they do. No one around for several counties comes even close to the work they do, and large trucks come from all over the country for their service. Lined up in their parking lot was county buses, dump trucks, municipal fire trucks, police vans and buses, and on and on. They must know what they are doing if they take care of all of they city's and county's truck needs. There were even large trucks with license plates from all over the country there for service. They must know a thing or two I would guess.
https://www.martinotire.com/
I told them what was happening when I dropped it off, and when they were finished, they stated they did a comprehensive inspection of my steering and suspension, and found nothing wrong that would cause any sway. I also specifically asked about adjusting the caster, as I have read about this being a possible fix on several websites, and they stated that with the factory bushings and a proper suspension and alignment, my RV should drive just fine, and adding caster may or may not improve the handling a bit, but it should not be needed. They seemed to be all about sticking with factory settings when it comes to caster bushings.
However, considering my situation, they must have overlooked something...no?
That's where I am hoping you guys (and gals) can help point me in a direction that the professionals may have missed. Maybe if I am armed with some additional knowledge discovered here, I can go back to them and tell them to check "this" or "that.
Finally, As has been noted, I truly do believe that something is wrong that is not simply caster related. Even with factory caster bushings, my RV should not be this bad. The factory bushings that are in there now at one time allowed the RV to track straight enough down the road without the horrible sway I have now.
I also agree that there has to be a "voila" moment. That there is this one (or more) part, or one thing wrong, that if fixed, will solve this riddle. The parts are correct for my application, everything is tight, no rusted out frame sections, broken welds or rivets, the problem is well hidden to say the least. I can't find it, despite numerous expeditions in search of any hidden issues. This elusive problem appears to have even fooled the experts who put it on a rack and checked it out.
Maybe if I go back to them, armed with some additional information obtained here, the problem can be found and solved once and for all.
Thanks again for all your input and advice. I will keep everyone posted if the riddle is one day solved.