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01-20-2023, 12:59 PM
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#1
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Junior Member
Join Date: Aug 2022
Posts: 3
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Broken Frame on a 2008 Holiday Endeavor
When I took my motorhome into a Dealership to inspect an airbag on the left rear side, they informed me that the frame is broken. The dealership that I took it to advised that, if fixable the entire body of the motorhome would have to be lifted off the frame and the frame would need replaced. The dealer that we purchased it from said it could be welded.
I have attached a couple of photos. I would appreciate anyone's opinion/advise. I am afraid to drive it and have not driven it since October when the issue was identified.
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01-20-2023, 01:03 PM
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#2
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Member
Join Date: Feb 2022
Posts: 33
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I see no reason it can't be welded.
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01-20-2023, 01:06 PM
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#3
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"Formerly Diplomat Don"
Newmar Owners Club
Join Date: Apr 2005
Location: Moorpark, Ca.
Posts: 21,956
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First off, the frame is not replaceable. That's a custom Roadmaster chassis that was built by Monaco, who has been out of business for 10 years.
It's hard to tell by photos, but it looks like a cross member has broker lose from the main frame rail. From what I see that rail could be jacked back into place, rewelded and then plated for strength. Again, that really looks like a one or two day job. A couple hours of welding and plating and the rest of the time would be setup and getting access.
Depending on what that crossmember supports, you may need ride height adjustment and or alignment (4 wheel) checked.
__________________
Don & Mary
2019 Newmar Dutch Star 4018 (Freightliner)
2019 Ford Raptor
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01-20-2023, 01:31 PM
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#4
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Senior Member
Monaco Owners Club Workhorse Chassis Owner
Join Date: Jun 2008
Location: Glendora Ca.
Posts: 1,563
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That's a one day job for a welder.
mike
__________________
2004 Monaco Monarch
Blueox, SMI, 1990 Wrangler YJ
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01-20-2023, 02:47 PM
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#5
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Senior Member
Monaco Owners Club
Join Date: Jun 2014
Posts: 12,824
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Where is that on the frame? More pictures would be helpful.
A good welder should be able to fix that. As someone mentioned get it back in position, gouge out the old weld and reweld it. The had some plating for strength and help distribute the stress.
But my question is what really caused this. I've seen quite a few pictures of broken welds but not there.
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Jim J
2002 Monaco Windsor 38 PKD Cummins ISC 350 8.3L
2005 Jeep Grand Cherokee w/5.7 Hemi
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01-20-2023, 03:59 PM
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#6
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Senior Member
Join Date: Mar 2021
Posts: 413
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Realistically that is a repair a dealer would never attempt. Not because it is difficult but because there is limited upside (some labor income) and a whole lot of downside ( liability, do they even have a qualified welder and equipment) . A welding shop on the other hand is skilled at such repairs . Visit a couple of those and if you get a good feel for their skill level turn it over to them.
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01-20-2023, 04:23 PM
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#7
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Senior Member
Join Date: Mar 2015
Location: Greensboro, NC
Posts: 2,424
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call a mobile welding service in your area
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1998 Min Winnie, 2000 Winbago Journey, 2015 ACE 29.3
2016 Thor Miramar 34.2
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01-20-2023, 05:08 PM
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#8
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Senior Member
Join Date: Jan 2022
Posts: 386
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Why is it at an angle? If it’s just cracked and get be pushed back, weld it back and then put an angle plate on either side and weld that to it.
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01-20-2023, 05:25 PM
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#9
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Senior Member
Join Date: May 2004
Location: MI
Posts: 1,679
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You need to provide a lot more information. That picture looks like it's taken facing down, what is attached to the steel tube that's torn loose? Can you take a wider picture from the top so we can see more of what's going on? Maybe from underneath looking across at that piece of tube also.
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01-20-2023, 05:34 PM
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#10
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Senior Member
Winnebago Owners Club Workhorse Chassis Owner
Join Date: May 2016
Location: Kamloops, BC, 60 miles from the Center of the Universe according to the Rinpoche, of the SF monks.
Posts: 6,722
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A good welder can fix that. Adding gussets for extra strength will be needed also.
__________________
Happy Glamping, Norman & Elna. 2008 Winnebago Adventurer 38J, W24, dozens of small thirsty ponies. Retired after 40 years wrenching on trucks! 2010 Ford Ranger toad with bicycles or KLR 650 in the back. Easy to spot an RVer, they always walk around with a screwdriver or wrench in one hand!
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01-20-2023, 05:43 PM
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#11
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Senior Member
Holiday Rambler Owners Club
Join Date: Aug 2010
Posts: 9,412
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Quote:
Originally Posted by Argosy
You need to provide a lot more information. That picture looks like it's taken facing down, what is attached to the steel tube that's torn loose?
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Pictures posted on this forum often turn them sideways, which confuses things!
__________________
Ben & Sharon
2008 43' Holiday Rambler Scepter PDQ
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01-20-2023, 05:51 PM
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#12
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Senior Member
Join Date: Mar 2019
Location: Braidwood Il.
Posts: 6,964
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I can think of hundred reasons I would not trust my MH body to be lifted off the frame before having it welded as is.. The pics are a bit close up to determine where it is in overall frame. I think there are some rough diagrams or pictures of Roadmaster chassis online if you point out the frame member in question.
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95 Monaco Crown Royale
M11 400hp, 4060 trans.
Aquahot, Generac Guardian7.5k
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01-20-2023, 05:56 PM
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#13
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Senior Member
Join Date: Apr 2018
Posts: 2,913
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A decent mechanical welder can handle that. Just make sure he disconnects the ecm, tranny ecm, and all batteries. His ground needs to be as close to the work as possible and grind it clean. That isn’t a hard job.
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2004 Dynasty 4
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01-20-2023, 06:11 PM
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#14
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Senior Member
Join Date: Jan 2020
Posts: 1,235
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Frames are nothing but a bunch of pieces welded together. A good welder and some plates/gussets and it will be stronger than new. You'll just have 1 more weld.
Determine what was the reason behind the failure if at all possible, and address that.
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