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07-31-2022, 04:51 PM
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#1
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Member
Join Date: May 2022
Posts: 40
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Just my luck! Hole in exterior class a door
Well.. I swear sometimes I have the worst luck going.. long story short i opened our door to take my dog out my hand slipped off the handle as I tripped and the door went flying and smacked against the top of an open compartment door (corner) leaving a gaping hole in the door exposing the foam within and leaving a nasty look to our MH.
Does anybody know how difficult or expensive a fix like this would be? Do I need an entire new door or can I patch it? I’m not even sure what material this door is made of. Any insight would be highly appreciated!
Photo attached
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07-31-2022, 04:53 PM
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#2
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Senior Member
Join Date: Apr 2005
Posts: 3,937
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Quote:
Originally Posted by NovaScotiaRV
Well.. I swear sometimes I have the worst luck going.. long story short i opened our door to take my dog out my hand slipped off the handle as I tripped and the door went flying and smacked against the top of an open compartment door (corner) leaving a gaping hole in the door exposing the foam within and leaving a nasty look to our MH.
Does anybody know how difficult or expensive a fix like this would be? Do I need an entire new door or can I patch it? I’m not even sure what material this door is made of. Any insight would be highly appreciated!
Photo attached
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I think a safety reflector mounted right there would greatly enhance the safety of your Motorhome.
Just sayin. Good way to hide a boo-boo.
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07-31-2022, 04:58 PM
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#3
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Member
Join Date: May 2022
Posts: 40
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Haha. Thanks for the suggestion but I’m hoping it doesn’t come down to this. My concern is Nova Scotia winters and weather. I don’t want to cause any unnecessary problems with insulation and I feel this hole exposing the foam within can’t be a good thing. If the doors fibreglass I think it’d be fairly easy to repair based on some videos I watched, but I have no idea if it is unfortunately
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07-31-2022, 05:01 PM
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#4
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Senior Member
Join Date: Oct 2014
Posts: 6,550
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Since the surface is "textured"/filon/FG filaments exposed, you will have an extremely difficult time matching the texture.
A better solution is to use something like 3M 4000 to glue a piece of stainless steel over it.
__________________
Brett Wolfe
Ex: 2003 Alpine 38FDDS. Ex: 1997 Safari Sahara. Ex: 1993 Foretravel U240
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07-31-2022, 05:13 PM
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#5
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Senior Member
Join Date: Aug 2001
Location: North America somewhere
Posts: 27,988
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That appears to be "filon" siding, look it up. Any auto body shop has the ability to patch the hole and repaint so it looks like before your accident.
__________________
2000 Winnebago Ultimate Freedom USQ40JD , ISC 8.3 Cummins 350, Spartan MM Chassis. USA IN 1SG 11B5MX,Infantry retired;Good Sam Life member,FMCA. " My fellow Americans, ask not what your country can do for you, ask what you can do for your country. John F. Kennedy
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07-31-2022, 05:16 PM
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#6
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Senior Member
Fleetwood Owners Club Ford Super Duty Owner
Join Date: Aug 2019
Location: Salem, OR
Posts: 770
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The insulation value could be easily restored with some spray foam insulation. Like "Good Stuff" at any hardware store.
Restoring the surface would be hard to match texture and color.
Other than the reflector suggestion by Radar, I would suggest something decorative. A family crest, a group logo, something of that nature that would look in place on a door.
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07-31-2022, 05:23 PM
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#7
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Senior Member
Workhorse Chassis Owner iRV2 No Limits Club
Join Date: Jul 2005
Location: USA
Posts: 4,393
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Get an inexpensive fiberglass shower repair kit. When done put a welcome sticker over it.
__________________
TandW
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07-31-2022, 05:28 PM
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#8
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Senior Member
Join Date: Oct 2014
Posts: 6,550
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Quote:
Originally Posted by TandW
Get an inexpensive fiberglass shower repair kit. When done put a welcome sticker over it.
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Yup, another good option. Just don't expect a good match for the random pattern of FG threads in the filon. Close, but not perfect.
A sticker/decal is a very good option.
__________________
Brett Wolfe
Ex: 2003 Alpine 38FDDS. Ex: 1997 Safari Sahara. Ex: 1993 Foretravel U240
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07-31-2022, 05:40 PM
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#9
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Senior Member
Join Date: Apr 2005
Posts: 3,937
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I
Quote:
Originally Posted by NovaScotiaRV
Haha. Thanks for the suggestion but I’m hoping it doesn’t come down to this. My concern is Nova Scotia winters and weather. I don’t want to cause any unnecessary problems with insulation and I feel this hole exposing the foam within can’t be a good thing. If the doors fibreglass I think it’d be fairly easy to repair based on some videos I watched, but I have no idea if it is unfortunately
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Our Revolution was some sort of metal. Maye talk to a body shop. I still think some sort of deliberate accessory approach would work once you fix the hole. Been there and done that although not on the door.
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07-31-2022, 05:51 PM
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#10
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Senior Member
Join Date: Apr 2018
Posts: 2,798
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Cut a piece of aluminum, thin like the door material, slip it behind the tear, lightly hammer the tear down below flush with the surface and pop rivet it every 1/4 or so with 5/64 (small size) rivets. Bondo and paint. A chip gaurd spray before painting, after primer, can get you close to matching the texture. Experiment on something to get the technique. You need the rivers very close together to keep the bondo from cracking. Rivet both sides of the tear close to the edges. If you can't get and edge to stay down rivet it then tap it down. Use a pointed hammer like a little brad hammer or bodyshop pecking hammer.
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07-31-2022, 05:53 PM
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#11
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Member
Join Date: May 2022
Posts: 40
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Thanks for the advice everybody appreciate you all
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07-31-2022, 06:21 PM
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#12
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Senior Member
Join Date: Dec 2013
Location: Plantation, Fl
Posts: 1,812
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X 2 on a reflector. My RV was in my son's RV repair shop and one of his employees put a hole in my door when a ladder slipped out of his hands.
__________________
2014 Itasca Spirit 31K
2016 Mazda CX5, on an Acme tow dolly, 4 trips 5800mi
Now 2017 RWD F 150 with a drive shaft disconnect
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07-31-2022, 06:52 PM
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#13
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Senior Member
Join Date: Mar 2019
Location: Braidwood Il.
Posts: 6,882
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The glass is going to be cocked on itself. Dremel crack until it will lay flat again and pick and bend it back in place best you can first. You can repair with JB weld or Locktite fiberglass repair epoxy. The Locktite is slow to set you may want to wait until it starts to set. Then maybe another small what looks like light charcoal metallic swoosh at similar angles shape as rest cut from vinyl.
__________________
95 Monaco Crown Royale
M11 400hp, 4060 trans.
Aquahot, Generac Guardian7.5k
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07-31-2022, 07:05 PM
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#14
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Senior Member
Excel Owners Club Winnebago Owners Club Ford Super Duty Owner
Join Date: Aug 2014
Location: Santa Fe, NM
Posts: 6,292
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I've repaired couple of holes in our 5th wheeler. The body is smooth fiberglass with a gelcoat over most of it with standards swirls for decoration. But matching the filon texture is very difficult.
My suggestion is to use a fiberglass repair kit for weather proofing, etc. Sand the patch area and put a nice decal over it as suggested elsewhere. Or replace the door.
Good luck....
__________________
Fred & Denise (RVM157) New Mexico
2007 Excel Classic 30RSO & Coach House 272XL E450
2007 RAM 3500, Diesel, 6Spd Auto, SWD, 4x4, CC & LB
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