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06-04-2012, 05:07 AM
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#1
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Senior Member
Join Date: Dec 2011
Location: St Joseph, IL
Posts: 334
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Rubber roof replace
Well, I got up and took a good look at the roof of my '94 Gulfstream Tourmaster.
At the front cap the rubber looks to have shrunk at one point about 3 inches and the previous owner used silicone and other caulking to take up the gap. A few other places were getting thin. The luggage rack also had leaked at a couple of the brackets.
So, I figured I could try to patch but if it lasted a few years, I was still looking at replacing and then I would be older and more sore than I am now.
Took me 2 days to get the luggage rack, 2 AC units, TV and radio antennas, 2 vents and 2 plumbing vents off. Got the front and rear cap trim off also. The caulking around all this was a killer to remove.
Thank goodness there is only one spot as big as a plate by the back from a luggage rack bracket that the wood was a little wet and had delaminated. I think I will use drywall mud to level it out. Or something that is suitable. The front had considerable staining where water got in but they did stop it.
I made shelves in the rafters on my shed to set the AC on. That kept me from either taking them to ground or sliding them back and forth.
Now next sanding off the old glue (which isn't much there) and remove the drip edge.
Any suggestions or heads up to install the new roof? I thought I might chalk some lines to make sure I roll straight.
I've installed windows and siding for 35 years, but no rubber roof experience. I ordered all the materials from my local siding dealer. They will be here Thursday.
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06-04-2012, 05:14 AM
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#2
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Senior Member
Join Date: Mar 2011
Location: Ottawa Ontario Canada
Posts: 1,260
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Pictures would be nice!
__________________
DanielB
Looking for small Class C, sold Newmar MADP
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06-04-2012, 06:13 AM
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#3
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Senior Member
Join Date: Dec 2011
Location: St Joseph, IL
Posts: 334
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06-04-2012, 06:27 AM
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#4
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Senior Member
Join Date: Dec 2011
Location: St Joseph, IL
Posts: 334
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I wanted to add that except for removing all the sealant to get to the screws, everything came off OK. The front AC was not as heavy as the central unit. 4 long bolts connect the interior bracket to the units. Electrical just unplugs and the central AC had a probe that inserts into the fins . I imagine the most difficult part will be installing them to get the bolts to line up. Inside I just match the brackets to the marks on the ceiling. But from the roof, I won't be able to see exactly where it needs to go. I'll need my son to guide me.......wife is way too short.
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06-04-2012, 06:48 AM
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#5
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Senior Member
Join Date: Mar 2011
Location: Conyers, GA
Posts: 649
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Big project! We just repaired the roof on our 30’ ’92 aluminum/FRP horse trailer. With the caulk removal, sanding, Fiberglas replacement, taping and 3 coats of elastomeric on the top we figured we had at least 80 hours in the job from a ladder.
The trailer roof repair got me a garage for my MH. DH’s words “not again”.
Good luck.
__________________
Sandi
Loving My RV
2005 Dolphin 6355 LX WH24
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06-04-2012, 08:12 PM
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#6
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Senior Member
Join Date: Aug 2001
Location: North America somewhere
Posts: 30,903
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Here are some links that might be helpful:
DIY RV roof repair, Moisture in RV's
Rubber roof repair
Eternabond video library This is very useful for learning how to properly apply Eternabond around roof openings. IMO, using Eternabond tape to seal around roof vents, ladders, etc is much better than using caulking because it doesn't dry out and need to be replaced like caulking.
__________________
2000 Winnebago Ultimate Freedom USQ40JD , ISC 8.3 Cummins 350, Spartan MM Chassis. USA IN 1SG 11B5MX,Infantry retired;Good Sam Life member,FMCA. " My fellow Americans, ask not what your country can do for you, ask what you can do for your country. John F. Kennedy
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06-04-2012, 08:48 PM
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#7
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Registered User
Join Date: Dec 2010
Posts: 1,812
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Replacing rubber roof
I haven't had to do this repair,only recently some rubber roof patch. Check around on the internet for the best price on externabond.. I think someone on the vintage forum did a roof rebuild/replacement. I think he was from Rochester NY. You can do this!! take your time and use a lot of common sense.
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06-04-2012, 09:10 PM
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#8
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Senior Member
Join Date: Dec 2011
Location: St Joseph, IL
Posts: 334
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Thanks to all. I do plan on using eternabond instead of caulking. I even plan to go over the aluminum trim at the seams where the roof meets the front and rear caps. Eternabond also makes a double sided tape I think I'll use under the vents and other items mounted to the roof.
Not sure I'll put the luggage rack back.
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06-13-2012, 03:42 PM
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#9
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Senior Member
Join Date: Dec 2011
Location: St Joseph, IL
Posts: 334
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Well, supplier recommended that I do not go over old glue. Sanding the whole roof will be a back breaking knee aching job, so they said 1/4 inch plywood. I don't think that will cause problems mounting anything back on the roof.
I will have to pull all the staples from the transition piece that rolls over the edge so I can staple it back on top of the 1/4 plywood. That way there won't be a ridge under the rubber that might wear through.
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06-13-2012, 04:09 PM
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#10
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Junior Member
Join Date: May 2012
Posts: 15
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Roof repair is something I would consider when that time comes, hopefully I can gain access to a covered barn so I can take my time
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06-13-2012, 04:11 PM
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#11
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Junior Member
Join Date: May 2012
Posts: 15
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Sorry roof replacement.
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06-13-2012, 10:16 PM
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#12
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Senior Member
Join Date: Aug 2001
Location: North America somewhere
Posts: 30,903
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Quote:
Originally Posted by Rolfsted
Well, supplier recommended that I do not go over old glue. Sanding the whole roof will be a back breaking knee aching job, so they said 1/4 inch plywood. I don't think that will cause problems mounting anything back on the roof.
I will have to pull all the staples from the transition piece that rolls over the edge so I can staple it back on top of the 1/4 plywood. That way there won't be a ridge under the rubber that might wear through.
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I wonder if an upright hardwood floor belt sander would work to sand the old glue off while saving your knees?
__________________
2000 Winnebago Ultimate Freedom USQ40JD , ISC 8.3 Cummins 350, Spartan MM Chassis. USA IN 1SG 11B5MX,Infantry retired;Good Sam Life member,FMCA. " My fellow Americans, ask not what your country can do for you, ask what you can do for your country. John F. Kennedy
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06-16-2012, 07:01 AM
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#13
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Senior Member
Join Date: Dec 2011
Location: St Joseph, IL
Posts: 334
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I decided to go with sanding the old glue off. It really is a thin layer so should go OK.
I have a young guy I can pay $8 an hour. His knees are 30 years younger than mine.
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06-16-2012, 09:45 AM
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#14
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Member
Join Date: Jan 2012
Posts: 81
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$8 an hr send him my way when you are done
__________________
2005 Damon Challenger....Just the DW , the Dog and open road ... oh yeah work can't forget work
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