I don't have a ton of experience with brake controllers, but I can share a somewhat similar experience that I had. I used to have a Tekonsha Voyager controller, and at one point I had water get into the 7-way receptacle on my TV (without a trailer attached, but with the controller still in the vehicle). It was enough to complete the circuit between the brake power contact and the ground contact, which caused the controller to light up like it thought a trailer was connected. Happened while I was driving down the road, so I couldn't exactly not use the brakes. Next time I hooked up the trailer, the brakes would grab very hard, and adjusting the power and/or level down had very little effect. I presume driving/braking with water in the 7-way plug and no trailer connected somehow fried the controller.
Not exactly like your symptoms, but similar enough to make me wonder if your controller is malfunctioning.
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2018 Forest River Wildwood X-Lite 201BHXL, 2015 F150 XLT 5.0L 4x4
2021 BC Bushwhacker Plus 17BH, 2010 Toyota Highlander SE 3.5L AWD
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