In 2022 my water heater developed a slow leak and I had to replace a PVC fitting near the tank. It is a GCH10A-3E model.
This last weekend, the same thing happened and when I got the parts out the same fitting was cracked and leaking. In the image it is the white PVC coupling, it develops a crack running the length of the fitting on the section attached to the grey PEX 90.
My assumption is that since it is on the HW side of the backflow fitting that it gets HOT and cannot handle the heat. I'm working on redoing the plumbing and wonder if I can remove the grey 90 PEX fitting and replace with a brass 90. I have one with the proper threads but am wondering if that part of the water heater is also aluminum (my heater is and I don't need an anode rod) and the brass will react with the aluminum.
I also plan on getting rid of the PVC fitting and using a brass coupling if needed, plus I am also planning on running a longer PEX line from the 90 coming out of the heater and putting the backflow on the side instead of behind the heater to make it easer to maintain if needed. Is that a sound plan or does the backflow need to be close to the supply inlet of the actual heater?
My goal is to make this the LAST time I have to reach behind and work on this thing!