I gave up on the ceiling ducts formed into the foam. There was only about 3/4" of foam between the top of the duct and the thin plywood roof. I closed all of the vents and removed a panel inside the A/C return-air grille that is there to force air into the ceiling ducts. I then had a massive plume of cold air coming down; far more than the sum of the ducts. The result was noisier and a bit of a nuisance, but at least the RV would get down into the 70's. I lost air in the bedroom, but rarely used it anyway. We've since started avoiding hot months and places and removed the A/C unit to make way for more solar panels. Someday if we want to go to hot places again, I'll mount a 3/4 or one ton mini-split on the back bumper and have quiet, efficient solar powered cooling. I think I'd go mini-split even if I wasn't a committed dry camper.
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