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Old 07-19-2022, 09:02 AM   #1
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Onan Code 36

Hello all. My generator has suddenly started shutting down after 15 mins or so and giving code 36, which is pretty generic. It is a Onan 5500 gas with only 20 hours on it. Research indicated this is usually a faulty fuel pump or filter issue. I changed both myself and still having the problem. Any ideas? It is still under warranty and I am currently trying to find a mobile tech that's Onan certified.
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Old 07-19-2022, 10:40 AM   #2
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Quote:
Originally Posted by loydt View Post
Hello all. My generator has suddenly started shutting down after 15 mins or so and giving code 36, which is pretty generic. It is a Onan 5500 gas with only 20 hours on it. Research indicated this is usually a faulty fuel pump or filter issue. I changed both myself and still having the problem. Any ideas? It is still under warranty and I am currently trying to find a mobile tech that's Onan certified.
Error 36 simply means that the engine has died and the controller has no clue as to why. All it knows is it didn't stop the engine and there were no conditions it detected that would cause a shutdown.

The reason people say it is the fuel pump/filter is because it is very common that this is the reason the engine was starved for fuel and just died.

On my 10K Onan Gen my issue for Code 36 wasn't the fuel pump or the filter or the supply. It was the Onan control board itself would stop supplying the correct Voltage to run the fuel pump. Apparently there is a thermal protection built on the board and when this fails it will intermittently work and not work. I hooked up a meter to the fuel pump and watched the voltage to the pump go from 13VDC to 0VDC - 3VDC. When this happened the engine died and Code 36 comes up.

My fix was to replace the Control Board. Mine was not under warranty and the prices for an OEM Onan board were out of control. So I used an aftermarket board from Flight-Systems and that fixed my issue. Also Flight-Systems boards fixed the design flaw from Onan as well as added extra protections and checks to the gen itself.

Since you are under warranty you need to have an authorized servicer fix yours. Last I checked for my board from Onan it was on Backorder. Don't know about yours. Good luck!
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Old 07-19-2022, 09:04 PM   #3
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Yes if under warranty.. look in owners manual and find warranty repair.. just to throw this in.. when things go haywire and don't make sense.. then keep critters in the back of your mind all the time.. critters love to eat on rubber fuel lines.. they nest.. eat and short everything they can.. is this a new gen on old rv..?
Good luck and keep us posted
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Old 06-06-2023, 01:31 PM   #4
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Quote:
Originally Posted by loydt View Post
Hello all. My generator has suddenly started shutting down after 15 mins or so and giving code 36, which is pretty generic. It is a Onan 5500 gas with only 20 hours on it. Research indicated this is usually a faulty fuel pump or filter issue. I changed both myself and still having the problem. Any ideas? It is still under warranty and I am currently trying to find a mobile tech that's Onan certified.
This may be old news. I've found out that Cummins has a Customer Engineering Bulleting dated April 20, 2017 that identifies a hot air re-circulating problem that can cause the genny to shut down and throw a "36" code.

Generator Set models included: HGJAA, HGJAB, HGJBB, KY

To summarize, they recommend installing a hot air discharge duct that redirects air away from the cool air intake. There are a number of these ducts available depending on where the genny is installed.

Look up document MC-10154771-9999 for details.

One example of a duct is here: https://www.coloradostandby.com/cumm...ight-026-00522
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