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Old 06-04-2023, 12:08 PM   #1
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Suitcase solar panels

I found a suitcase soar panel at a garage sale for $20. It has two 60W panels and a junction box which says its a "solar charge controller". Seems to me I need something else between panels and my battery bank, any ideas?Click image for larger version

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Old 06-04-2023, 02:08 PM   #2
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You don't need anything else. Just run wires to the batteries from the battery lugs on the controller, and connect the panels to the solar lugs. I put an SAE connector in the propane bay next to my house batteries, to make it easy to connect to. The "load" lugs are for a DC light, or other use.
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Old 06-04-2023, 03:07 PM   #3
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Originally Posted by tap4154 View Post
You don't need anything else. Just run wires to the batteries from the battery lugs on the controller, and connect the panels to the solar lugs. I put an SAE connector in the propane bay next to my house batteries, to make it easy to connect to. The "load" lugs are for a DC light, or other use.
Seems a bit scary to have any kind connector in or near a propane tank or battery (on that might off-gas any hydrogen). My propane bays are pretty well sealed but do collect some propane that I can smell when I open the door.
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Old 06-04-2023, 03:37 PM   #4
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Seems a bit scary to have any kind connector in or near a propane tank or battery (on that might off-gas any hydrogen). My propane bays are pretty well sealed but do collect some propane that I can smell when I open the door.
I initially shared your concern, and actually asked about it here before doing it. The batteries are completely separated from the propane bay, but near it. I put the controller in the under-step battery compartment, in the section with the fuses and solenoids, then ran wires with plastic conduit to an SAE connector I mounted above a shelf over the propane tank. I keep a 120 watt folding solar panel on that shelf, and that makes it very fast and easy to set it up to charge the house batteries. The only "hazard" I can see would be of there were a propane leak, and plugging in the connector caused a spark, however the propane bay is open on the bottom, and well-ventilated.
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Old 06-04-2023, 07:26 PM   #5
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My propane bays are pretty well sealed but do collect some propane that I can smell when I open the door.
That is what I'd be far more scared of. It's sealed from the factory that way?

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Old 06-05-2023, 06:49 AM   #6
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I found a suitcase soar panel at a garage sale for $20. It has two 60W panels and a junction box which says its a "solar charge controller". Seems to me I need something else between panels and my battery bank, any ideas?Attachment 394468
Post model number of solar controller for better advice.

The only additional thing that may be needed is a fuse or circuit breaker between the solar controller and the battery.

120w / 12v = 10 amps. Need 14 gauge wire and a 15 amp fuse.

Do not mount the controller, plugs, or fuse near flammable or explosive gas sources. So, not next to battery or propane source.
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Old 06-05-2023, 11:31 AM   #7
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You should have a 15amp DC circuit breaker inline to prevent arcing when disconnecting. Also make sure its the correct voltage and has the correct charging profile for your batteries. Looks like its just a generic one for lead acid batteries
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Old 06-07-2023, 01:17 PM   #8
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Very good feedback, thank you all.

The controller on the back of one of the panels is an ECO-WORTHY brand. Should I be able to set it in the sun and hook up my voltage tester to the leads and get some kind of steady voltage input reading?
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Old 06-07-2023, 05:10 PM   #9
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Very good feedback, thank you all.

The controller on the back of one of the panels is an ECO-WORTHY brand. Should I be able to set it in the sun and hook up my voltage tester to the leads and get some kind of steady voltage input reading?

You should be able to do that, and you might get 24 volts, then see how many watts the panels are putting out. It looks like an older style controller, so I have no idea what safeguards it has built-in. The newer ones are pretty much idiot-proof, if you hook them up the wrong way etc., and they automatically feed the right amount of voltage to the batteries. Would be good to find a manual to see.
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