Quote:
Originally Posted by Persistent
I do not intend to bad mouth anyone. However, I am often irritating because I have difficulty keeping quiet.
Renogy's decision was probably correct. The batteries were most likely damaged by storing at less than full charge for too long. That is how most lead acid batteries fail in less than 5 years.
Manufacturing defects in lead acid batteries are rare. They may fail by loss of connections between plates or cells. Overheating of terminals due to poor connections and other things like that. It is unlikely the multiple batteries in a bank will all fail the same way at the same time due to manufacturing defects.
Always store lead acid batteries fully charged. Fully charged means 14 to 18 hours on a high quality RV charger. Fully recharge 14 hours before battery terminal voltage drops below 12.4 volts.
It is possible to overcharge AGM batteries. Most modern RV chargers will not do that. Older chargers have been known to destroy even flooded cell batteries while storing connected. As far as I know, Victron battery chargers that are properly set up will not overcharge AGM batteries.
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All true, but in this case the batteries all test well, via multiple testing devices. They start out as normal, then suddenly drop in voltage prematurely. I performed a test for my friend, we charged the bank full, tested each battery individually, everything looked fine. I told him he most likely did not have a battery issue. But as a test we disconnected all loads, and introduced a small 6 amp resistive load. He has a good BMS system which showed about 60 hours of run time with this load. After running about 10 hours, the bank went dead, voltage dropped below 11V.
When my friend started investigating these batteries, he found many customers with this same strange issue. They are 100Ah batteries that act like 10Ah batteries. I can attest they have been well taken care of. We were unable to find the issue was with a single battery in the bank. I understand your skepticism, I have never seen anything like it either. He has since converted to LifePO4 and the system works great.